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Friday, September 11, 2026

Ammonium Nitrate Salt-Based Cooling Systems: The NESCOD System - The Salt Cools as It Dissolves, Can Be Regenerated by Sunlight, and Requires No Electricity


     The International Energy Agency: “Cooling will drive peak electricity demand, especially in hot countries.”

     Robust cooling demand is a pretty sure bet.

     Ammonium nitrate has thermodynamic properties and heat transfer capabilities that make it efficient and cost-effective for cooling systems. An article in Eureka by Patsnap gives some historical context:

The historical development of ammonium nitrate in cooling applications traces back to early industrial processes where its endothermic dissolution properties were first recognized. This compound demonstrates remarkable heat absorption capacity when dissolved in water, creating a cooling effect that has been systematically studied and refined over decades. The technology has evolved from simple laboratory applications to sophisticated industrial implementations, particularly in sectors requiring precise temperature control and rapid cooling capabilities.”

     The current focus in ammonium nitrate cooling is on increasing efficiency through automated ammonium nitrate concentration management to optimize heat transfer rates. Chemical processing, metallurgy, and specialized manufacturing operations are target industrial applications for the tech. Ammonium nitrate handling and storage risks must also be mitigated. This involves implementing advanced monitoring systems, fail-safe mechanisms, and standardized operational procedures. These cooling systems can also be combined with conventional cooling systems into hybrid systems.

     Demand for industrial cooling continues to grow, including in the data center and semiconductor industries, and in places like Asia where manufacturing is growing.

Ammonium nitrate (NH4NO3) cooling systems currently occupy a niche position within the industrial cooling landscape, primarily utilized in specialized applications where conventional refrigerants face regulatory or performance limitations. The technology leverages NH4NO3's endothermic dissolution properties, where the salt absorbs significant thermal energy when dissolved in water, creating a cooling effect that can reach temperatures as low as -20°C depending on concentration ratios.”

     The article lists some of the key challenges of these systems below:

Major technical challenges impede widespread adoption of NH4NO3 cooling systems. Corrosion represents the most significant obstacle, as ammonium nitrate solutions exhibit aggressive corrosive behavior toward standard metallic components, necessitating expensive corrosion-resistant materials such as specialized stainless steel alloys or polymer-based heat exchangers. This material requirement substantially increases initial capital costs compared to conventional cooling systems.”

System efficiency presents another critical challenge. While NH4NO3 solutions provide effective cooling, the energy requirements for solution regeneration and continuous circulation often exceed those of traditional vapor-compression systems. The crystallization tendency of concentrated NH4NO3 solutions at lower temperatures creates operational complications, requiring sophisticated control systems to maintain optimal concentration levels and prevent system blockages.”

     There are also safety and environmental challenges. Ammonium nitrate salts are dangerous, potentially explosive, and have a high oxidizing potential, which makes storage and handling risky. Environmental concerns include nitrogen compound releases and potential groundwater contamination.

     These systems currently have a low penetration rate and are mainly used for backup and in specialized chemical processing industries.

The technology faces significant competition from established alternatives including ammonia-based systems, CO2 cooling, and advanced vapor-compression technologies that offer better economic profiles and regulatory acceptance.”

     Ammonium nitrate cooling systems are endothermic, which means they are based on chemical reactions that absorb heat, resulting in cooling. They absorb heat when dissolved in water, cooling the water.  

     According to BGR:

Scientists from the King Abdullah University of Science and Technology have discovered a method that does precisely that, using ammonium nitrate to empower efficient cooling. They're calling it Nescod (No Electricity and Sustainable Cooling on Demand).”

     This research was conducted and reported in a paper in the journal Energy & Environmental Science in 2022.




     In the NESCOD system, after the salt dissolves and absorbs heat, connected solar panels can be used to evaporate the water and reprecipitate the salt for reuse. No external electricity is needed. The evaporated water can be collected via solar distillation and recycled back into the cooling system.




The researchers state, "NESCOD represents a fully renewable energy-driven, green cooling technology without electricity consumption, which is urgently desired in our fight against global warming." It's especially suitable for low-income and off-grid communities, and "has the potential to make a meaningful contribution to achieving universal SDGs by 2030."

     According to an article in Daily Galaxy, the experiments overcame the problem of salt crusts forming on the solar regenerator:

The regenerator used different areas for absorbing sunlight and forming crystals. Its bottom acted as the light-absorbing surface, while the outer section provided space for evaporation and crystallization.”

Salt buildup soon became a problem. In early tests, ammonium nitrate formed a dense crust on the regenerator. That layer restricted the movement of fresh solution toward the surface, which slowed evaporation.”

The researchers changed the setup to reduce the buildup. They added sodium 4-vinylbenzenesulfonate, or SVBS, to alter the way the crystals formed. They also incorporated a PTFE film into part of the device after salt began moving toward areas where it could interfere with incoming sunlight.”

With the revised design, the researchers recorded an evaporation rate of about 2.2 kilograms of water per square metre per hour. The corresponding rate of salt recovery reached about 4.6 kilograms per square metre per hour under one-sun illumination.”

That regeneration rate was used to calculate cooling power of up to 191 W/m². The calculation was based on an ambient temperature of 35°C and a final solution temperature of 25°C.”

The team also collected water during regeneration. Water vapour leaving the salt solution was condensed, and measurements of ion concentration and total organic carbon were below 1 part per million.”

     To summarize, the NESCOD system involves two separate processes: cooling and solar regeneration. They can be in different locations. Solar regeneration can happen on a roof of a building while cooling happens inside the building.

 



 

References:

 

Say goodbye to traditional cooling: This salt-based system is turning heads without using electricity. Arezki Amiri. Daily Galaxy. August 13, 2026. Say goodbye to traditional cooling: This salt-based system is turning heads without using electricity

Conversion and storage of solar energy for cooling. Wenbin Wang, Yusuf Shi, Chenlin Zhang, Renyuan Li, Mengchun Wu, Sifei Zhuo, Sara Aleid, and Peng Wang. Energy & Environmental Science. (2022) 15 (1): 136–145. Conversion and storage of solar energy for cooling† | Energy & Environmental Science | The Royal Society of Chemistry

Not A Fan, Not AC: This Cheap Cooling System Works Without Using Electricity. Briley Kenney. BGR.  April 29, 2026. Not A Fan, Not AC: This Cheap Cooling System Works Without Using Electricity

Ammonium Nitrate in Industrial Cooling Systems: Use Cases. Eureka by Patsnap. March 5, 2026. Ammonium Nitrate in Industrial Cooling Systems: Use Cases

 

 

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