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Monday, June 9, 2025

Soil Stabilization and Solidification, and the Potential to Incorporate Recycled Glass and Construction Waste into a Geopolymer-Based Soil Solidifier


     Soil stabilization can have a couple of slightly different definitions and goals. It is a standard procedure in geotechnical engineering to determine the stability of the soil before construction on a site. Soil stabilization may have to do with erosion prevention since erosion removes soil. In geotechnical engineering, soil stresses that influence how loads are transferred, are determined.  

     The Civil Engineering Portal has a good definition of soil stabilization:

Soil stabilization is adding and mixing other materials into the soil to change its properties. Soil stabilization is a way to improve the soil’s shear strength parameters, which increases the soil’s ability to support the weight. It is usually needed when the soil under a building’s foundation is not strong enough to hold up the structure. Soil stabilization is a way to stop structures from sinking into the ground. It does this by making the soil less porous and easy to pack down. It also makes the soil more resistant to shear.”

     AMIX Systems has a good explanation of soil solidification:

Soil solidification represents a crucial ground improvement method used in mining, tunneling, and construction projects to enhance the stability and load-bearing capacity of weak soils. This technique transforms problematic soil into a stronger, more stable material through the addition of binding agents that chemically react with soil particles. As projects increasingly encounter challenging ground conditions, the demand for effective soil stabilization methods continues to grow.”

AMIX provides grout mixing systems for soil solidification. According to building materials provider Holcim:

“…mixing cementitious materials into soil is one of the most efficient, cost-effective, and widely used methods for stabilizing and solidifying the ground in preparation for construction and redevelopment. Moreover, it is quick, extremely durable, and environmentally responsible.”

     While soil solidification is desirable for specific load-bearing sites on certain soils, it is undesirable for soil in general. It can also be used to contain and remediate soil contamination. Soil stabilization by adding carbon or clay also acts to reduce the mobility of soil contaminants. High-performance cements with longer setting and hardening time properties are utilized for soil cement stabilization and solidification. The slides below are from a 2024 Power Point presentation by Md Khairul Haque of Jatiya Kabi Kazi Nazrul Islam University.








 

Methods of Soil Stabilization and Solidification

     There are different methods of ‘ground improvement,’ with goals to increase soil strength, reduce settlement potential, control permeability, and mitigate liquefaction risks. Soil type, project requirements, site constraints, and economic considerations are factors in choosing the method. According to AMIX Systems:

Common ground stabilization approaches include mechanical densification, preloading, reinforcement, and chemical treatment. Each method offers distinct advantages for specific soil conditions and project types. Mechanical densification, such as dynamic compaction, works well for granular soils but may be less effective for cohesive materials. Preloading requires significant time for consolidation to occur. Reinforcement techniques like stone columns provide excellent load distribution but may require specialized installation equipment.”

Chemical treatment methods, including the process of strengthening weak ground through binding agents, have gained popularity due to their versatility and effectiveness across diverse soil types. These approaches modify soil properties through chemical reactions rather than purely mechanical means, often resulting in more permanent and predictable improvements.”

     Civil Engineering Portal lists ten types of soil stabilization: 1) mechanical; 2) chemical; 3) cement; 4) lime; 5) fly ash; 6) rice husk ash; 7) thermal; 8) bituminous; 9) electrical; and 10) geotextile and fabrics. Mechanical soil stabilization utilizes soil compaction with rollers, vibrators, and earth rammers. This reduces soil porosity. Chemical stabilization typically utilizes a salt, usually calcium chloride or sometimes sodium chloride. The result is lower vapor pressure, higher surface tension, slower evaporation, and less frost heaving. Cement stabilization involves mixing Portland cement and pulverized soil with water, followed by packing to strengthen the mixture. Lime stabilization is typically used to bind or improve the texture of clay soils, making them less attractive to water and less likely to swell. It works best in tropical regions as freezing causes it to degrade. Fly ash stabilization is popular due to the low cost of fly ash. It is usually incorporated with other cementitious binders. Rice husk ash is used similarly to fly ash. Both are highly reactive. Thermal stabilization lowers water content and makes clay soil more amenable to loads. Bituminous stabilization mostly utilizes asphalt and tar. It reduces moisture-holding capacity. Electrical stabilization improves the strength and drainage of clay soil. Geotextiles and porous fabrics made of polyethylene, polyester, nylon, and polyvinyl chloride are used to build roads without pavement on soft soils.
















     Too much organic matter in the soil can result in acidity that is too high. Compaction increases soil strength. Sulfides and sulfates in the soil can complicate and slow stabilization. Moisture content and temperature affect reaction rates.

     AMIX Systems specializes in cementitious binding agents for soil stabilization and solidification:

The primary mechanisms include hydration reactions, cation exchange, pozzolanic reactions, and physical bonding. Hydration reactions occur when cement-based binders react with water to form calcium silicate hydrate gels that crystallize and harden over time. Cation exchange happens when calcium ions from the binder replace weaker ions on clay particle surfaces, reducing plasticity and water sensitivity. Pozzolanic reactions involve the formation of additional cementitious compounds through interactions between the binder and silica or alumina in the soil.”

The effectiveness of these stabilization processes depends on several factors: soil type and composition, moisture content, binder type and dosage, mixing efficiency, and curing conditions. Clay soils typically require different treatment approaches than sandy or silty materials due to their different surface chemistry and particle interaction behaviors. The moisture content must be carefully controlled to ensure optimal reactions without diluting the binding agents excessively.”

     Types of binding agents used according to AMIX Systems are shown below:




They also point out that Portland cement is costly, and that since fly ash and slag are waste products, they are cheap. Specialty grouts are very effective, but they require precise mixing and application techniques.

     The most common application techniques for soil stabilization include deep soil mixing, jet grouting, permeation grouting, and shallow stabilization.

Deep soil mixing involves mechanical mixing of binding agents with in-situ soil using specialized equipment that can reach depths of 30 meters or more. This method creates columns or panels of treated soil that provide structural support and containment. The equipment typically includes a drilling rig with mixing tools that simultaneously inject and blend the binding agent with the soil. This technique works well for large-scale projects requiring significant depth of treatment.”

Jet grouting uses high-pressure injection of grout to simultaneously erode and mix the soil with binding agents. This creates cylindrical columns of treated material that can form barriers, support structures, or underpinning elements. The process involves drilling to the desired depth, then injecting grout at pressures ranging from 300 to 600 bar, effectively cutting through and mixing with the surrounding soil. This method proves particularly useful in areas with limited access or when working around existing structures.”

     Some of the important equipment for soil solidification via grouts is listed below.





     According to Holcim, adding cementitious materials is the main method of soil stabilization:

Soil cement stabilization is typically the method of choice when it comes to assuring the load-bearing capacity and quality of soil in preparation for road construction and civil engineering projects. This requires precise planning based on laboratory analysis to determine the optimal treatment approach. Solutions could involve the application of Portland limestone cement (PLC) or cement kiln dust (CKD) as a standalone treatment, or it may require the use of a custom blend of PLC and CKD or a blend of PLC and a supplementary cementitious material (SCM), such as slag or fly ash. It may also call for a ternary combination of various SCMs blended in proportions required to complete the job successfully.”

 

Soil Solidification Benefits

     The benefits of soil solidification for construction are numerous. By increasing bearing capacity, it enables unsuitable ground for building to be made suitable. It creates a more uniform foundation material and prevents differential settling. It is much cheaper and less disruptive than having to excavate and remove soil and then bring in expensive fill materials. By solidifying the existing soil, it is economically advantageous. It also enables the use of shallower foundations, which also lowers cost. Environmental advantages include minimum soil disturbance, less trucking of material into and off the site.

 

Soil Solidification Challenges

     The first challenge is to accurately characterize the soil. This is typically done by geotechnical engineers and geologists. Once the soil is adequately characterized, the binding agents and dosages can be determined. The geochemistry of the soil is also important. The presence of organic matter, sulfides and sulfates, extreme pH, and contaminants can affect binding reactions,  triggering the need for additives or alternative approaches. Quality control and monitoring of the soil at the site need to be ongoing. This includes periodic sampling, laboratory testing, field penetration tests, and other verification methods. Environmental challenges include dust management and runoff management. Documentation of the material used is required for regulatory purposes. Below are AMIX’s recommended strategies for overcoming these challenges.



 

The Future of Soil Solidification Technology

     AMIX Systems provides a good analysis of emerging technology in soil solidification, noting that binding agents, like specialty grouts, and grout mixing capabilities in different environments is a major focus:

Innovative binding agents represent one of the most active areas of development. Research into geopolymers, bio-based stabilizers, and nano-modified materials promises to deliver improved performance with reduced environmental impact. These next-generation materials may offer faster strength development, greater durability in aggressive environments, or specialized properties like self-healing capabilities.

Advanced mixing and application technologies are also transforming the industry. Computer-controlled batching systems provide unprecedented precision in mixture proportioning, while automated quality control systems offer real-time monitoring of treatment effectiveness. Specialized equipment for challenging environments, such as underwater or contaminated sites, continues to expand the applicability of these techniques.”

Sustainability considerations increasingly drive innovation in this field. The industry is moving toward lower-carbon binding agents, energy-efficient equipment, and processes that minimize waste generation. The incorporation of recycled materials and industrial byproducts as supplementary binding agents supports circular economy principles while often enhancing treatment performance.”

They recommend a process of four steps: 1) Geotechnical site investigation, soil boring, and laboratory testing to determine optimal approach, 2) Select the proper equipment and sizes for the job, 3) Quality control and monitoring programs including pre-construction testing, production monitoring, and post-treatment verification, and 4) partner with experienced equipment providers for both equipment and technical support.

 

Soil Nailing

     Another specialty method of soil stabilization is soil nailing. In the 2010s, a colleague of mine in the oil and gas industry was working for Geostabilization International (GSI) and gave a talk at a conference we both attended on soil nailing for stabilizing vulnerable slopes along oil & gas lease roads in hilly areas. GSI describes soil nailing as follows:

An engineered method used to stabilize existing slopes or excavation utilizing “top down” construction sequencing. This passive reinforcement system remediates unstable natural slopes or construct new or existing over-steepened slopes using closely spaced steel inclusions. The practice involves drilling solid or hollow bars to depths specified by a geotechnical engineer. GeoStabilization’s innovative ™ Nail Launcher Soil utilizes compressed air to blast up to 20-foot-long nails into the slope at speeds reaching 250-mph.”

Soil nails are reinforced bars installed in soil mass. Soil nails can be installed in a variety of methods including drilled, driven, or launched nails and can be installed in a wide range of soil conditions accommodating changes in ground conditions. Soil nails perform well under seismic loading due to coupling with the ground. Each installed nail is a soil probe which can aid in design refinement during construction. Soil nails are part of a soil-structure system, consisting of the following elements: earth materials, tendons, grout, facing, connections, and drainage.”

Self-drilling soil nails are used to stabilize active landslides or collapsing soil. Open-hole soil nails use the nail itself to drill the hole and grout as the drilling fluid. The result is an effective grout column where the grout mixes well with the surrounding material. Launched soil nails utilize highly compressed air to force the nails into place.  The nails are usually fully grouted and installed at a slight downward inclination, with regularly spaced points across the slope. Steel-reinforced rigid shotcrete or flexible wire mesh can add strength and erosion control. An advantage of soil nailing is its low cost compared to other soil stabilization methods.

 

New Research Incorporates Recycled Glass and Construction Waste into a Geopolymer-Based Soil Solidifier

     New research shows very good results incorporating recycled glass and siding waste into a geopolymer-based soil solidifying cementitious material. The use of waste materials for binding instead of expensive Portland cement makes the process cost-effective. Japanese scientists at the Shibaura Institute of Technology (SIT) utilized a high-performance geopolymer-based soil solidifier developed from Siding Cut Powder (SCP), a construction waste byproduct, and earth silica (ES), sourced from recycled glass. The result is a solidified soil with adequate strength for construction. Thermal treatment of SCP at 110 °C and 200 °C was a critical step. This increases reactivity. The researchers also demonstrated that incorporating calcium hydroxide effectively mitigated the potential for arsenic leaching from the glass by reacting it to form more stable calcium arsenate compounds.

     According to Wikipedia:

“A geopolymer is an inorganic, often ceramic-like material, that forms a stable, covalently bonded, non-crystalline to semi-crystalline network through the reaction of aluminosilicate materials with an alkaline or acidic solution. Many geopolymers may also be classified as alkali-activated cements or acid-activated binders. They are mainly produced by a chemical reaction between a chemically reactive aluminosilicate powder e.g. metakaolin or other clay-derived powders, natural pozzolan, or suitable glasses, and an aqueous solution (alkaline or acidic) that causes this powder to react and re-form into a solid monolith. The most common pathway to produce geopolymers is by the reaction of metakaolin with sodium silicate, which is an alkaline solution, but other processes are also possible.”

     The geopolymer has “proven durability under sulfate attack, chloride ingress, and freeze-thaw cycles.” Its main advantage is the replacement of Portland cement, resulting in significantly lower cost and significantly lower pollution and greenhouse gas emissions. It represents another sustainable construction method that will likely catch on. Key findings and future research directions of ES and SCP-based geopolymers, from the paper published in Cleaner Engineering and Technology, are shown below.

 





      




 

References:

 

Geopolymer technology turns recycled glass and construction waste into a durable and green construction material. Science X staff. TechXplore. May 29, 2025. Geopolymer technology turns recycled glass and construction waste into a durable and green construction material

Development of environmentally sustainable geopolymer-based soil solidifiers using waste siding and glass powders. Shinya Inazumi, Ryo Hashimoto, Yoji Hontani, Atsuya Yoshimoto, Ken-ichi Shishido, and Kuo Chieh Chao. Cleaner Engineering and Technology. Volume 26, May 2025, 100976. Development of environmentally sustainable geopolymer-based soil solidifiers using waste siding and glass powders - ScienceDirect

Revolutionary Soil Solidification for Stability. AMIX Systems. Revolutionary Soil Solidification for Stability - AMIX Systems

Soil Cement Stabilization and Solidification: Custom Solutions for High Performance and Sustainability. Holcim. Soil Cement Stabilization and Solidification | Holcim US

What is Soil Stabilization, and what are the Methods of Soil Stabilization? Civil Engineering Portal. What is Soil Stabilization, and what are the Methods of Soil Stabilization? - Civil Engineering Portal

Community Guide to Solidification and Stabilization. US EPA. April 2021. Community Guide to Solidification and Stabilization

Soil Sol-idification, Soil Acidi-fication, Soil Alkalizat-ion and Soil Pol-lution Presented By Md Khairul Haque. Jatiya Kabi Kazi Nazrul Islam University. March 2024. (PDF) Soil Sol-idification, Soil Acidi-fication, Soil Alkalizat-ion and Soil Pol-lution Presented By

What is Soil Nailing? Geostabilization International. Soil Nailing - Geostabilization International

Geopolymer. Wikipedia. Geopolymer - Wikipedia

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