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Friday, June 13, 2025

AI Modeling Finds Molecules That Can Rejuvenate Dead Batteries

     Chinese researchers have found a way to extend the life of batteries by rejuvenating them when they are “dead.” An EV battery typically reaches the end of its life when it reaches 80% of its original capacity. These spent batteries can be used to power other things, but powering an EV requires more of their original capacity. In yet another success for AI modeling to find ideal materials or chemicals, the researchers identified suitable chemicals for their needs. Scientific American explains:

The researchers used an artificial intelligence model trained on the rules of chemistry. They fed it a database of electrochemical reactions and had it look for molecules that would meet their requirements, such as dissolving well in an electrolyte solution and being relatively cheap to produce. The model recommended three candidates, and the team identified one of them, a salt called lithium trifluoromethanesulfinate (LiSO2CF3), as ideal.”

The researchers tested this lithium-ion salt by dissolving it in an electrolyte solution, which allows ions to pass between a cell’s positive and negative terminals.”







     When this substance was tested on a lithium-iron-phosphate (LFP) battery, the results were phenomenal. Typically, an LFP battery will drop below the 80% capacity threshold after about 2000 charge and discharge cycles. When the team added the electrolyte whenever the battery neared the 80% threshold, most of the battery’s capacity was restored. After 12,000 charge-discharge cycles, the battery cell regained 96% of its capacity. A typical EV battery is said to last 8-10 years. If it could be increased sixfold, it would potentially last 48-60 years! That won’t happen anytime soon, but the results are quite significant. Follow-up experiments on NMC (nickel, manganese and cobalt) lithium-ion batteries showed similar results. The results were one of the focuses at the 17th Shenzhen International Battery Technology Exchange Conference/Exhibition (CIBF 2025) in May, explained as follows:

During the exhibition, Yongtai New Energy held a special meeting on the innovative technology of new organic lithium salt lithium supplementation, focusing on the latest progress of lithium trifluoromethylsulfinate as a new organic lithium salt lithium supplement. This technology is the result of the school-enterprise cooperation between Yongtai New Energy and Fudan University. Compared with the traditional lithium supplementation technology, such as the addition of lithium metal to the negative electrode, which is easy to cause side reactions, and the inorganic lithium supplemental agent at the positive electrode affects the performance of the battery, the lithium trifluoromethylsulfinate developed by Yongtai New Energy, as a new type of organic lithium salt lithium supplement, has a high theoretical specific capacity of 191mAh/g and a low decomposition voltage of 3.8V, which can be fully decomposed in the battery formation process. This technology is suitable for multiple scenarios such as electrolyte lithium supplementation, cathode lithium supplementation and battery repair, and does not need to modify the existing production line, the process is simple, the cost is controllable, and it has the conditions for industrial application.”  

     One of the authors of the paper published in Nature, chemist Yue Gao, sees a future “widespread system of “battery-boosting stations” where EV owners will be able to bring dead power sources to be rejuvenated.” There are remaining challenges in implementing the new electrolyte technology, including compatibility with other battery chemistries and ensuring safety. The method has only been tested on individual battery cells. It needs further testing on whole battery packs, which include heat control systems and other components, along with hundreds or thousands of cells. The vision is for a “direct-recycling process” for EV batteries. Currently, used EV batteries are used to power other things like mopeds and energy storage, or they are crushed for materials recycling.






     This research offers a very important breakthrough, which, if successful, could be commercialized and result in a better way to refurbish batteries and make them last for many years. I am currently driving a car with a 16-year-old hybrid battery that may have lost a cell but still gets excellent mileage.  

 

 

References:

 

AI Found a ‘Magic Potion’ That Can Bring Dead Batteries Back to Life. You Xiaoying. Scientific American. June 2, 2025. Reviving Dead Lithium-Ion Batteries with an AI-Derived Electrolyte Solution | Scientific American

Focus on CIBF 2025 | Yongtai New Energy Innovation debuted to talk about the future of lithium battery. Yongtai Technology. May 17, 2025. Focus on CIBF 2025 | Yongtai New Energy Innovation debuted to talk about the future of lithium battery

External Li supply reshapes Li deficiency and lifetime limit of batteries. Shu Chen, Guanbin Wu, Haibo Jiang, Jifeng Wang, Tiantian Chen, Chenyang Han, Wenwen Wang, Rongchen Yang, Jiahua Zhao, Zhihang Tang, Xiaocheng Gong, Chuanfa Li, Mengyao Zhu, Kun Zhang, Yifei Xu, Ying Wang, Zhe Hu, Peining Chen, Bingjie Wang, Kai Zhang, Yongyao Xia, Huisheng Peng & Yue Gao. Nature volume 638, pages 676–683. February 12, 2025. External Li supply reshapes Li deficiency and lifetime limit of batteries | Nature

 

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