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Saturday, December 14, 2024

Incorporating Thermochemical Materials (TCMs) into HVAC Systems to Improve System Efficiency

 

     An ongoing new project at the DOE’s National Renewable Energy Lab (NREL) aims to improve the efficiency of HVAC systems by incorporating thermochemical materials into the design. Salt hydrates are the most promising TCM for HVAC applications. According to NREL:

The TCM is discharged and charged through hydration and dehydration reactions, respectively. Hydrating the salt releases heat, which is used to heat the building, and extra heat from the heat pump at other times of day is required to dehydrate, or charge, the TCM. This means the reactor needs to interact with water vapor. This water vapor could come directly from the ambient air, in which case the TCM is an open system. Or the TCM could be in an isolated chamber, evacuated of air, which is known as a closed system. In this case, the water vapor comes from evaporating liquid water from a second chamber.”

     A February 2020 paper in the Journal of Energy Storage explored TCM storage via salt hydrates. The authors concluded that the tech is promising. They also note that stability testing should be done for a large number of cycles, system designs should be tweaked to improve performance, and the use of moving and fluidized beds should be explored. The authors also noted at the time:

There are several technical challenges to the design of an efficient and stable system which need to be addressed before commercialization.”

     Salt hydrates are desirable due to their high energy density (400-870 kWh m−3) and low turning temperature (<150 °C). The graphic below from the paper shows the hydration and dehydration reactions.

 






     Thermochemical energy storage (TCES) utilizes a reversible chemical reaction: AB + heat = A + B.

In the charging (dehydration) step, thermal energy is used to dissociate the chemical bonds between molecules through an endothermic reaction. The dissociated materials are then kept separately (storage step). The stored …”

      I assume the hydration step re-associates the materials as indicated in the graphic. Self-separation of reactants and the use of water vapor give salt hydrates an advantage as a TCM.

Composite materials have been widely investigated to minimize the limitations that occur when salt hydrates are used. This can be done by using either mixture of material or through impregnation and consolidation of salt into an inert (expanded graphite, vermiculite, etc.) or active (zeolite, silica gel) material. The host matrix is important in order to prevent salt agglomeration, and swelling, which leads to an improvement in moisture diffusion during heat regeneration

Several factors regarding the material; kinetics, mass and heat transfer, economic cost and safety should be taken into account when designing a reactor.”

     A June 2022 paper in Applied Energy explored using Strontium chloride (SrCl2)-cement and zeolite-13X materials in a cascade system.

A cascade system consists of two independently operated single-stage refrigeration systems: a lower system that maintains a lower evaporating temperature and produces a refrigeration effect and a higher system that operates at a higher evaporating temperature.”

The paper concluded that a cascade system with composite materials had several advantages to a single material system:

•  The cascade system achieved high energy densities from 108–138 kWh m−3 over the dehydration temperatures of 50–130 °C.

•  The cascade system improved on the exergy efficiency of the SrCl2-cement system by 6–38%.

•  A cascaded thermochemical energy storage system improves power output, temperature lift and exergy efficiency.

     Strontium chloride gives off heat as it reacts with water vapor in the air. The recent NREL research recounted in a December 2024 paper in Applied Energy explored several configurations in different buildings and building types and paid special attention to the source of water vapor. The study utilized computer modeling. The study considered open-cycle TCM reactor configurations. According to NREL:

The configuration with the best results allowed the TCM reactor to heat the air exiting the building, which is at the same temperature and humidity as the indoor air. Once heated, the air then indirectly heats the incoming ventilation via a heat exchanger. This prevents the reactor from dehumidifying the indoor air and provides a sufficient humidity level. In addition to offsetting the energy required to heat the necessary ventilation air, the air can be heated above the indoor temperature, reducing the energy required by a furnace or heat pump to maintain the indoor temperature.”

This can overcome the challenge of preventing overly dehumidifying the indoor space. However, only works for buildings that have the exhaust air vent located near the incoming ventilation. The configuration was found to work better in a winter with warmer and wetter air, as in Seattle, and worst in a winter with cold and dry air, as in Minneapolis. Moist air is required to drive the TCM reaction. NREL also noted:

The low LCOS {less than 10 cents per kilowatt-hour} indicates the technology has a feasible path to commercialization, but additional work is needed to quantify the reactor manufacturing, integration, packaging, and installation costs. Making this a cost-effective technology will require addressing each of these costs. The researchers are also exploring other options for integrating TCMs into HVAC systems, including the closed-cycle systems mentioned above. These systems are not constrained by ambient humidity but come with a separate set of challenges they hope to solve with further research.”

 

 

References:

 

Scientists make critical breakthrough with energy-storing chemicals — here's how it could transform home heating.  Rick Kazmer. The Cool Down. December 5, 2024. Scientists make critical breakthrough with energy-storing chemicals — here's how it could transform home heating

News Release: Thermochemical Tech Shows Promising Path for Building Heat. U.S. Dept. of Energy NREL. November 13, 2024. News Release: Thermochemical Tech Shows Promising Path for Building Heat | News | NREL

Open-cycle thermochemical energy storage for building space heating: Practical system configurations and effective energy density. Yi Zeng, Ruby-Jean Clark, Yana Galazutdinova, Adewale Odukomaiya, Said Al-Hallaj, Mohammed Farid, Sumanjeet Kaur, and Jason Woods. Applied Energy. Volume 376, Part A, 15 December 2024. Open-cycle thermochemical energy storage for building space heating: Practical system configurations and effective energy density - ScienceDirect

Experimental investigation into cascade thermochemical energy storage system using SrCl2-cement and zeolite-13X materials. Ruby-Jean Clark and Mohammed Farid. Applied Energy. Volume 316, 15 June 2022, 119145. Experimental investigation into cascade thermochemical energy storage system using SrCl2-cement and zeolite-13X materials - ScienceDirect

State of the art on salt hydrate thermochemical energy storage systems for use in building applications. Ruby-Jean Clark, Abbas Mehrabadi, and Mohammed Farid. Journal of Energy Storage. Volume 27, February 2020, 101145. State of the art on salt hydrate thermochemical energy storage systems for use in building applications - ScienceDirect

 

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