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Tuesday, December 3, 2024

Battolyser: The Hybrid Green Hydrogen Electolyzer and Battery Utilizing Edison’s Nickel-Iron Prototype


     Researchers at Delft University of Technology in the Netherlands earlier this year developed a technology based on Thomas Edison’s 1901 nickel-iron battery. Their invention is the Battolyser, a battery that doubles up as an electrolyzer and makes green hydrogen.

“{They} used the same nickel-iron electrodes seen in Edison’s designs. Then, they paired them with an alkaline electrolysis system that is commercially available today.”

     When the battery is fully charged it can be used to split water into hydrogen and oxygen. They claim the process is 85% efficient and can produce hydrogen at a lower cost than similar technology. The tech uses a special-made type of stainless steel that is corrosion-resistant and durable in the harsh electrolytic environment of electrolyzers. It can be used to convert salty seawater into hydrogen. Stainless steel is also cheaper than titanium often used for electrolyzers that tap seawater. The corrosion resistance is enhanced by chromium (Cr) and manganese (Mn).

Mn-contained stainless steel, with a high breakdown potential of ∼1700 mV (saturated calomel electrode, SCE) in a 3.5 wt% NaCl solution. Specifically, the conventional Cr-based and counter-intuitive Mn-based passivation is sequentially activated during potentiodynamic polarization. The Cr-based passive layer prevents corrosion at low potentials below ∼720 mV(SCE), while the Mn-based passive layer resists corrosion at high potentials up to ∼1700 mV(SCE). The present “sequential dual-passivation” strategy enlarges the passive region of stainless steel to high potentials above water oxidation, enabling them as potential anodic materials for green hydrogen production via water electrolysis.”

Product life is estimated at 20-30 years.

Battolyser systems are scalable and modular, and the company intends to demonstrate this with their 2.5 MW module as early as next year and follow up with a 5 MW system by Q2 of 2025. By late 2026, the company intends to aim for 100-500 MW scale installations with 25 MW modules.”


Images are from the company's website.
















According to the company’s website, the battolyser can be used as a battery to help power the grid when intermittent renewables are not available as well as produce hydrogen efficiently when those energy sources are available. They note its advantage in conversion efficiency.

Battolyser® offers unprecedented stack efficiency of up to 85% at 30 barg outlet pressure. Save money on the largest cost component of green hydrogen, which is power and produce pressurized hydrogen at a system efficiency of 50.1 kWh/kg.”

     The company also operates R&D facilities that work on materials testing, electrochemical characterization, prototypes, test stacks, and powder handling, as well as a general laboratory, a workshop for building, and a quality control room.

 

 





References:


Battolyser: Edison’s tech paves way for 100% emissions-free hydrogen. Ameya Paleja. Interesting Engineering. June 25, 2024. Battolyser: Edison’s tech paves way for 100% emissions-free hydrogen (msn.com)

Battolyser®: Dutch clean tech innovation aiming to boost Europe's green energy sector. Damon Embling.  Euro News. June 25, 2024. Battolyser®: Dutch clean tech innovation aiming to boost Europe's green energy sector | Euronews

New stainless steel boosts green hydrogen production from seawater. Loukia Papadopoulos. Interesting Engineering.  November 19, 2023. New stainless steel boosts green hydrogen production from seawater

Battolyser Systems. Product features. Technology — BATTOLYSER SYSTEMS

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