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Monday, December 30, 2024

Ammonia High-Temperature Fuel Cell with Heat Recovery Loop Achieves 60% Efficiency, Comparable to Natural Gas


     One of the main challenges of developing a hydrogen economy is hydrogen storage. Hydrogen is a reactive gas with small molecules. It is prone to both leak and react with other gases, liquids, and solids. Storing it for immediate use requires compressing it, which requires energy. Its volumetric energy density is much less than natural gas. Thus, it takes more space to store an equivalent amount of energy.

     Ammonia has advantages over hydrogen for storage. For one, it is a liquid, so it can be contained and transported much more easily. Ammonia is NH3 and can be converted to hydrogen when needed. Ammonia “…liquefies at just -40°F and is easier to transport. Yet, converting ammonia back into usable hydrogen requires temperatures above 572°F, adding a layer of complexity and energy demand.” There are, however, some challenges in storing and transporting ammonia related to its toxicity that must be considered.

 

     Below is a table comparing hydrogen and ammonia as storage media from a 2021 article about recent progress in ammonia fuel cells published in the Journal of Materials Chemistry A. Below that is a model of the process of ‘green ammonia’ as an energy source.

 










Ammonia Safety Issues

     There are, however, some challenges in storing and transporting ammonia related to its toxicity that must be considered. The paper noted above addresses some of ammonia’s safety issues:

Ammonia can be dissolved in water to give a solution with a solubility limit of approximately 35 wt% that does not require any specialised storage equipment and can simply be stored in a glass bottle. Ammonia can be compressed into the liquid state at a pressure of 8 bar and temperature of 20 °C, which is much easier than that of hydrogen. It is deemed corrosive by nature, with the ability to cause dehydration, severe skin burns, frostbite and eye damage. On inhalation, ammonia can cause lung damage or respiratory failure at vapour concentrations of 1700 ppm and can also lead to fatality if inhaled at excessively high concentrations of 5000 ppm. The use of ammonia may therefore be monitored under safety regulations and the toxicity issue can be addressed with appropriate practice. Ammonia can be stored as a solid in metal–amine complexes such as copper, zinc and their alloys to alleviate the corrosive properties. It can also be stored in compounds such as urea, which is a non-toxic solid, to overcome the issue of toxicity associated with liquid and gaseous ammonia. Storing in the solid form also allows for ease of transportation and avoids leakage. These solids can then emit ammonia upon heating or exposure to a vacuum. Further to this, unlike that of hydrogen, the smell of ammonia is easily detected at concentrations as low as 1 ppm due to its sharp and irritating odour.”

 

 

The New Efficiency Breakthrough that Combines Ammonia Cracking with the Fuel Cell Reaction

     Researchers at Germany’s Fraunhofer Institute for Ceramic Technologies and Systems (IKTS) have achieved a breakthrough in converting ammonia to power more efficiently. This involves combining a high-temperature fuel cell with an ammonia cracker.

In this setup, the cracker first splits ammonia into nitrogen and hydrogen at temperatures over 572°F. The hydrogen then flows into the adjacent fuel cell, where it undergoes a reaction to produce electricity, while nitrogen is safely released back into the atmosphere.”

     The excess heat from the reaction of burning hydrogen is recovered and used to maintain the high temperature required to “crack” the ammonia into H2 and N2. The captured heat can also be used to heat buildings.

This integrated heat loop raises the system’s overall efficiency to 60%, putting it on par with conventional natural gas-based power generation methods.”

The compact design of this ammonia-powered fuel cell could be particularly beneficial for industrial facilities, municipalities, and large vessels like ships. These settings often lack space for bulky hydrogen storage but require robust energy solutions. With its high energy density and easier transport, ammonia may serve as an ideal energy source for both stationary and mobile applications. “Ammonia provides a stable, high-density form of hydrogen, making it a great candidate for clean power and heat generation,” Nousch noted, highlighting its potential for various climate-friendly applications.”

     The key to the breakthrough is attaining 60% efficiency of the entire process, which makes it more competitive with natural gas. Ammonia is promising as an energy carrier and fuel cell material. It is thought to be especially promising for marine propulsion since it requires less space than hydrogen of equivalent energy. Perhaps I will write a future post on the different types of ammonia fuel cells and some of their niche applications.

 

 

References:

 

Revolutionizing Clean Energy: New Fuel Cell System Powers Electricity Directly from Ammonia. Sadie Watkins. Ever-Growing USA. December 22, 2024. Revolutionizing Clean Energy: New Fuel Cell System Powers Electricity Directly from Ammonia

Recent progress in ammonia fuel cells and their potential applications   Check for updates. Georgina Jeerh, Mengfei Zhang, and  Shanwen Tao. Journal of Materials Chemistry A. Issue 2, 2021. Recent progress in ammonia fuel cells and their potential applications - Journal of Materials Chemistry A (RSC Publishing)

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