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Friday, November 15, 2024

Protonic Ceramic Cells (PCCs) for Next-Gen Fuel Cells: A New Breakthrough

 

     Fuel cells convert chemical energy into electrical energy. There are many different kinds of fuel cells and fuel cell chemistry. A protonic ceramic fuel cell is a type of protonic ceramic cell.

     According to Wikipedia:

A protonic ceramic fuel cell or PCFC is a fuel cell based around a ceramic, solid, electrolyte material as the proton conductor from anode to cathode. These fuel cells produce electricity by removing an electron from a hydrogen atom, pushing the charged hydrogen atom through the ceramic membrane, and returning the electron to the hydrogen on the other side of the ceramic membrane during a reaction with oxygen.”




 

Source: Wikipedia



     Ceramic electrolytes require high temperatures for efficiency, but lower-temperature fuel cells are an active area of research.

PCFCs operating at intermediate temperature of 200 - 400 degrees Celsius have been proposed for heavy duty trucking. Remote power applications using PCFCs have been demonstrated at Canadian oil wells.”

     An April 2023 paper in Electrochimica Acta explains the ongoing research with PCCs and PCFCs. From the abstract:

Protonic ceramic cells (PCCs), including protonic ceramic fuel cells (PCFCs) and electrolysis cells (PCECs), are attracting increasing attention owing to several advantages such as their low activation energy for proton diffusion, fuel flexibility, absence of fuel dilution, and potentially lower housing/stacking costs at intermediate operating temperatures (400–600 °C). However, one of the major challenges for PCCs is the design and realization of oxygen electrodes for efficient oxygen reduction and water splitting reactions. Many research groups have devoted efforts to this research topic and have obtained encouraging results showing improved power output and current density in PCCs owing to the improvement of the oxygen electrode. This trend needs to be continued to enable the commercialization of the PCC technology. This review article describes the research progress in oxygen electrodes for PCCs, comprehensively summarizing literature work and offering prospective pathways for further development of high-performance oxygen electrodes.”






     Researchers from universities in South Korea have announced a breakthrough that has the potential to double the power output of protonic ceramic fuel cells (PCCs). PCCs are like batteries, having two electrodes and an electrolyte. I am not going to pretend to understand the details of fuel cell chemistry or the breakthrough but I will pass on what the scientists say. An April 2024 paper in Advanced Energy Materials explains the breakthrough:

The proton-conducting oxides, widely employed as electrolytes in ceramic electrochemical cells, exhibit remarkable proton conductivity that facilitates efficient energy conversion processes. However, their inherent refractory nature poses a challenge in producing chemically stoichiometric and physically dense electrolytes within devices. Here a novel approach is presented, dual-phase reaction sintering, which can overcome the inherent low sintering ability of the representative BaCeO3-δ‒BaZrO3-δ proton conducting oxides. This approach involves the simultaneous transformation of a two-phase mixture (comprising fast-sintering and slow-sintering phases) into a complete single-phase solid solution compound, along with the densification of the electrolyte, all accomplished within a single-step heating cycle. During the dual-phase reaction sintering process, the grains of the fast-sintering phase experience rapid growth owing to their intrinsic superior sintering ability. Additionally, this growth is augmented by the Ostwald ripening behavior manifested by the smaller slow-sintering phase. This synergistic strategy is validated using BaCe0.4Zr0.4Y0.1Yb0.1O3-δ, and its applicability in electrochemical cells is demonstrated, resulting in a significant enhancement in performance. These findings offer insights into streamlining the preparation of refractory ion-conducting ceramic electrolytes while maintaining their intrinsic properties for practical applications.”

 



The dual-phase proton ceramic electrolyte produced by the low-temperature synthesis process exhibits enhanced sintering characteristics, enabling a reduction in the sintering temperature of conventional processes. As a result, the intrinsic properties of the electrolyte can be realized in the device, improving cell performance. Credit: Korea Institute of Science and Technology



PCCs can potentially be used to improve energy conversion, resulting in better efficiency, lower cost, and lower energy use.

PCCs “utilize proton (hydrogen ion) transport instead of oxygen ions, have emerged as next-generation energy conversion devices such as fuel cells and electrolyzers. Unlike conventional oxygen ion-conducting electrolytes, PCCs transport the smaller hydrogen ions, enabling higher ionic conductivity.”

An obstacle to commercializing PCCs has been the high sintering temperatures required to produce the electrolyte. The new research has been able to overcome that obstacle. In order to lower that sintering temperature, the researchers derived a new way to make the electrolyte. Typically, additives were used to lower the sintering temperature, but those additives remain and lower the cell’s power density. According to TechXplore:

The research team discovered that, by synthesizing a powder containing two different compounds through low-temperature synthesis, a single compound with excellent sintering properties forms during the sintering process accompanying the reaction to single phase. This allows the sintering temperature to drop to 1,400°C without the need for additives.”




The new process, which does not use sintering aids or special sintering methods, achieved the lowest sintering temperature for electrolyte membranes. Credit: Korea Institute of Science and Technology







     Process time, thermal stability, and performance of ceramic electrolytes are expected to be improved with the new process.

Dr. Ji of KIST stated, "This research has resolved the chronic sintering issues in the production of proton ceramic cells. If large-area technology is successfully developed, it will enable efficient energy management through green hydrogen production via electrolysis and pink hydrogen production by utilizing waste heat from nuclear power plants.”

That means the breakthrough can also make electrolysis more efficient, which could make green hydrogen production less expensive and help it inch toward more widespread feasibility.

 

 

 

References:

 

Scientists make game-changing breakthrough with next-generation power source — here's how it works. Rick Kazmer.  The Cool Down, November 10, 2024. Scientists make game-changing breakthrough with next-generation power source — here's how it works

Protonic ceramic fuel cell. Wikipedia. Protonic ceramic fuel cell - Wikipedia

Oxygen electrodes for protonic ceramic cells. Qingjie Wang, Sandrine Ricote, and Ming Chen. Electrochimica Acta. Volume 446, 1 April 2023, 142101. Oxygen electrodes for protonic ceramic cells - ScienceDirect

Scientists develop a new electrolyte synthesis method for next-generation fuel cells. National Research Council of Science and Technology. TechXplore. October 10, 2024. Scientists develop a new electrolyte synthesis method for next-generation fuel cells

Dual-Phase Reaction Sintering for Overcoming the Inherent Sintering Ability of Refractory Electrolytes in Protonic Ceramic Cells. Junseok Kim, Jiwon Yun, Wanjae Lee, Do-Hyeong Kim, Puspendu Guha, Jin-Ha Hwang, Deok-Hwang Kwon, Sungeun Yang, Jong-Ho Lee, Kyung Joong Yoon, Ji-Won Son, Sahn Nahm, Sihyuk Choi, and Ho-Il Ji. Advanced Energy Materials. April 17, 2024. DualPhase Reaction Sintering for Overcoming the Inherent Sintering Ability of Refractory Electrolytes in Protonic Ceramic Cells - Kim - 2024 - Advanced Energy Materials - Wiley Online Library

 

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