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Tuesday, November 14, 2023

Cultivating Heat: Part 4 - Direct Use Geothermal

Cultivating Heat: Part 4 - Direct Use Geothermal

 

Direct Use Geothermal: District Heating, Heat Networks/Steam Loops Powered by Geothermal, Fossil Fuels, Electricity, Waste Heat, or Renewables; Mine Water Geothermal, Underground Thermal Storage in Wells, and Wastewater and Sewer Heat Recovery

 

     There are many types and configurations of direct use geothermal heat and many sources of hot and warm water that is the medium. Deeper geothermal sources tapped for electric power plants often also include direct use of the heat for the plant’s space heating and water heating requirements.




Schematic of a Deep Advanced Geothermal System that includes direct use of heat via a district heating system. Source: Front End Engineering Design (FEED) Study: Williston Basin Low Temperature Geothermal Demonstration. Government of Canada. August 15, 2018. Front End Engineering Design (FEED) Study: Williston Basin Low Temperature Geothermal Demonstration (canada.ca)[1]

 


District Heating


     District heating refers to heat that is created by combustion or electricity or collected from the ground as geothermal energy and piped for direct use as space heating, water heating, and heat for industry. The IEA reports that the global district heating market of about 16100 PJ is dominated by China with about 6400 PJ, and Russia with about 5000 PJ. This makes up about 71% of the market. With Europe at about 3200 PJ that means China, Russia, and Europe make up about 91% of the global market for district heat. China’s share is growing, and Russia’s share is dropping. The US at about 300 PJ (< 2%) and Korea at about 100 PJ are next. The whole rest of the world makes up about 650 PJ.      

     The IEA reports that in 2021 district heating met close to 8% of the global final heating need in buildings and industry. More than 85% of global district heating is powered directly by coal, natural gas, or oil, mostly by coal and natural gas. The rest is powered by renewable and non-renewable electricity, direct use of renewables (including geothermal), and some by biomass. Thus, there are also significant emissions associated with some of the 15% of those district heating systems not powered directly by fossil fuels. District heating systems in Europe and the US are less carbon intensive than those in Russia and especially China. In 2021 nearly 90% of district heating was derived from fossil fuels, 45% from coal and 40% from natural gas. District heating networks deliver about half their heat for industry and half for buildings. About 17% is used up through “self-consumption and losses.” A small percentage is also used for agriculture.

     Globally, the buildings sector accounts for 40% of district heating. This amounts to about 11% of total building heating. In Denmark 65% of building heat is from district heating. Sweden is at 45%, Russia at about 40%, and China at about 15%. About 40% of global district heating is used by industry as direct heat. Most industrial district heat use is in China (55%) and Russia (25%). China’s percentage has been growing and Russia’s dropping.[2]

     The IEA also notes that while geothermal district heating accounted for an increase of 0.57 EJ in district heating between 2015 and 2020, the predicted increase in geothermal district heating from 2021-2026 is less at 0.35 EJ.[3]

     In Europe, many geothermal district heating (GDH) systems make use of lower temperature sources of ground heat in sedimentary basins such as the Paris Basin. Typically, two injection wells and two production wells are drilled from a single pad to extract the heat. Geoexchange in the form of geothermal heat pumps is also used for district-scale heating and cooling. In the U.S., the existing geothermal district heating systems are in the West with the best geothermal resources. Avg. sizes of the systems range from 1MW to 20MW. The largest systems globally, excluding China, are in Turkey and Iceland, ranging up to 50MW. China has systems up to 1000MW. NREL reports that the estimated levelized cost of heat (LCOH) for the U.S. GDH systems ranges from $15 to $105/MWh, with an average of $54/MWh. This is significantly cheaper than the global avg. of $45 to $130. Iceland and Eastern Europe have the cheapest GDH LCOH range at $15-$35 and $10-$90 respectively.

     According to the 2021 U.S. Geothermal Power Production and District Heating Market Report by NREL there are several ongoing deep-direct use geothermal projects in lower heat regions in the U.S.:

 

 “In 2017, DOE awarded approximately $4 million of funding for geothermal deep direct-use (DDU) feasibility studies, with the objective of significantly expanding the reach of geothermal direct use outside of the western U.S. high subsurface heat flow region (Figure 30). As opposed to conventional direct use, DDU allows for development in regions with lower geothermal gradients (e.g., in the eastern United States), where deeper drilling depths are required to reach the same target temperatures (DOE 2017). Six teams were awarded funding to study large-scale low-temperature geothermal systems with annual thermal demand ranging from 2 GWh to almost 300 GWh per year. The awardees—Cornell University, NREL, Portland State University, Sandia National Laboratories, University of Illinois, and West Virginia University—each led a team with a range of partners, who shared the cost of performing the feasibility analyses with DOE. Four out of the six projects evaluated GDH systems (Garapati and Hause

2020; Lin et al. 2019; Lowry et al. 2020; and Tester et al. 2019). The remaining two projects evaluated DDU for cooling (Turchi et al. 2020) and for thermal energy storage (TES) (Bershaw et al. 2020). In July 2020, Cornell University was selected for a follow-on grant award from DOE to fund a deep exploratory borehole in Ithaca, New York. This borehole is intended to verify the feasibility of using deep geothermal energy for a campus GDH system that would employ innovative technologies combining heat pumps with an existing district energy infrastructure. If successful, the project could demonstrate that GDH technologies are applicable in much of the northeastern United States (Cornell 2020). In April 2021, West Virginia University was selected to research approaches for using a year-round DDU geothermal system to generate steam for heating and cooling as well as examine the use of shallow reservoirs for TES. The planned 2027 closure of the existing coal-fired cogeneration plant that supplies steam for the

West Virginia University campus’s district heating and cooling system provides the opportunity for this project (NETL 2021). Another example of an early-stage project in development is in Cascade, Idaho. The city of Cascade has conducted feasibility studies, geophysical surveys, and other studies to evaluate the

possibility of utilizing shallow, low-temperature geothermal fluids for district heating, greenhouses, and other direct-use applications. The city currently uses its low-temperature geothermal resource of 41°C to heat an aquatic center. An existing geothermal well was originally used to heat a no longer-operational lumber mill, and a second geothermal well heats the local school. The city is currently seeking partners and/or other sources of funding to offset the high capital costs of the project.”[4]

 


Mine Water Geothermal


     Old, inactive, or abandoned mines, mostly coal mines, often flood with water. Where applicable, mine water, particularly deeper and hotter mine water, can be directly tapped as a source of geothermal heat. The U.K. town of Gateshead has been heating and cooling the town for the past 6 months. The area has an extensive abandoned mine network. Launched in March 2023, the mine water geothermal project consists of a large central heat pump that provides low-carbon heating to 350 high-rise buildings, an art gallery, a college, an industrial park, and several office buildings. The temperature of the deep mine water is much higher than average. ground temperatures at about 100 deg F or 45 deg C. The amount of water in these abandoned mine works in the U.K. is significant and vast. Millions of people live above these mine works so there is potential to expand these projects and add more of them. Other mine water geothermal projects have been deployed in Spain, the Netherlands, and Canada. The Gateshead project in the U.K. is thus far, the world’s largest mine water geothermal project.[5]

 





Community Ground Source Geothermal Heat Pump Systems

 

     Community heat pump systems are being explored and developed. This is not new and overlaps with district heating a little bit. Shared systems can reduce per-person or per-building infrastructure costs. Cost-sharing is a key feature of community geothermal. These geothermal neighborhoods, or “geo-hoods” can also be shared among residential and commercial buildings. The U.S. has better incentives for residential geothermal heat pumps than for commercial systems. Commercial versions have been called district energy loops. Typically, it is the ground loops that are shared, but in some versions accessing hotter resources, the heat may be connected via piping to different buildings rather than multiple heat pumps sharing the same ground loops. Stockholm, Sweden had such a geothermal district heating network in the 1980’s.

     In some configurations, multiple wells are drilled under a building before the building is built. The drilling rig may drill these multiple wells from a single spot at angles diverging from the center. Thus, the aerial extent or surface footprint of these wells is much less than excavating for a large horizontal loop field.[6]  



Utilization of Accumulated Excess Underground Urban Heat, aka Urban Heat Recycling


     Elevated soil and groundwater temperatures have been recorded in urban environments. In some cases, these temperatures are significantly higher than the background temperatures away from those urban centers. The warmer soil and groundwater can improve geo-exchange efficiency for heat. Ground-source heat pumps typically work harder and use more energy during heating than during cooling. Thus, urban environments can have improved economics for geo-exchange. Unfortunately, it is more difficult to install ground loops in urban environments with little open space and with the urban subsurface dense with other infrastructure. Ground loops for heat pumps can be more easily installed in new housing and business developments where networks can range from single homes or buildings to multiple homes or buildings.

 

 

Waste Heat Recovery Projects

 

     Heat can also be preserved through waste heat recovery, sometimes called secondary heat. There are several different types of waste heat recovery in operations. Waste heat from combustion flues is a hot and power-rich form of secondary heat. This is the basis of combined-cycle plants, best known in the form of the natural gas combined cycle plant where there is a combustion turbine cycle and a waste heat steam turbine cycle. Several other kinds of power cycles can be combined in various configurations to optimize use of waste heat. Closed loops with a working fluid that has a lower boiling point than water, are a common efficient configuration for low-temperature waste heat.  

     The IEA mentions a heat recovery project in Austria taking advantage of waste heat from thermal baths at 30 deg C via a heat pump. Another Austrian project is transporting waste heat from a data center to a nearby hospital. In Ireland waste heat from a local data center is being used to heat nearby buildings.[7]

     There are quite a wide variety of waste heat recovery technologies and configurations. Technologies include recuperators, regenerators (including furnace regenerators and rotary regenerators or heat wheels), passive air preheaters, regenerative and recuperative burners, plate heat exchangers and economizers and units such as waste heat boilers and run around coil (RAC). Heat exchangers are one of the most common and efficient technologies. Other techniques include direct contact condensation recovery, indirect contact condensation recovery, transport membrane condensation and the use of units such as heat pumps, heat recovery steam generators (HRSGs), heat pipe systems, Organic Rankine cycles (ORCs), including the Kalina cycle, that recover and exchange waste heat with potential energy content. Emerging technologies include direct heat to energy methods such as piezoelectric, thermoelectric, thermionic, and thermophotovoltaic (TPV). Several of these technologies are used in deeper geothermal (ORCs and Kalina cycles), thermal energy storage (ORCs, TPV), and shallow geothermal (heat pumps). They can also be used in power plants that utilize CO2 such as Allam Cycle plants that require smaller amounts of heat to get CO2 to its supercritical state (sCO2).[8]




Waste Heat Recovery Regenerative Burner Structure. Source: Waste heat recovery technologies and applications. Hussam Jouhara, Navid Khordehgah, Sulaiman Almahmoud, Bertrand Delpech, Amisha Chauhan, and Savvas A. Tassou. Thermal Science and Engineering Progress. Volume 6, June 2018, Pages 268-289. Waste heat recovery technologies and applications - ScienceDirect

 

Waste Heat Recovery Recuperative Burner Structure. Source: Waste heat recovery technologies and applications. Hussam Jouhara, Navid Khordehgah, Sulaiman Almahmoud, Bertrand Delpech, Amisha Chauhan, and Savvas A. Tassou. Thermal Science and Engineering Progress. Volume 6, June 2018, Pages 268-289. Waste heat recovery technologies and applications - ScienceDirect

 



Schematic of Typical Organic Rankine Cycle. Source: Waste heat recovery technologies and applications. Hussam Jouhara, Navid Khordehgah, Sulaiman Almahmoud, Bertrand Delpech, Amisha Chauhan, and Savvas A. Tassou. Thermal Science and Engineering Progress. Volume 6, June 2018, Pages 268-289. Waste heat recovery technologies and applications - ScienceDirect

 

 


Wastewater and Sewer Heat Recovery

 

     Wastewater heat recovery utilizes industrial, commercial, and even residential wastewater, which contains variable amounts of thermal energy. Heat can be recovered from sewer systems at different scales, including at the component level, building level, sewer pipe network level, and wastewater treatment plant (WWTP) level. The scale can range from buildings to large communities to districts. Discharges into sewer systems range from 10 to 25 degrees C. Wastewater heat can be recovered through heat exchangers and heat pump technologies, applied at different points in the sewer system, from end-user to water treatment. Closer to the source, at the component level, there is the least heat loss. On the other hand, greater heat density is available at wastewater treatment plants where there are higher water volumes.

 



 

Source: Heat Recovery from Wastewater—A Review of Available Resource. Himanshu Nagpal, Jan Spriet, Madhu Krishna Murali, and Aonghus McNabola. Water 2021, 13(9), 1274. April 30, 2021. Water | Free Full-Text | Heat Recovery from Wastewater—A Review of Available Resource (mdpi.com)



    At the component level in residences, there is wastewater heat from showers, baths, dishwashers, washing machines, and cooking that could be tapped to help heat both water and space at the residence. At this level, heat pumps and heat exchangers are the two methods employed. Shower water heat recovery is common with heat exchangers installed just below the drain, either vertically or horizontally, as shown below. Dishwasher and washing machine heat recovery can be done as well with one study showing a payout of six years for installation of a dishwasher water heat recovery system.



Source: Heat Recovery from Wastewater—A Review of Available Resource. Himanshu Nagpal, Jan Spriet, Madhu Krishna Murali, and Aonghus McNabola. Water 2021, 13(9), 1274. April 30, 2021. Water | Free Full-Text | Heat Recovery from Wastewater—A Review of Available Resource (mdpi.com)

 

     On commercial and industrial scales, there is greater potential for heat recovery from industrial dishwashers and washing machines at laundromats. One study calculated a two-year payout for dishwashers in a university dining hall in Philadelphia.

     At a building level the different components can be combined in a larger WWHR system. The higher water volumes are collected in a holding tank at a common point after filtration to remove grease and other contaminants that can foul the heat exchanger or heat pump. At this scale and at the apartment level wastewater heat recovery can be prohibitively expensive due to cold water diluting the heat. One study concluded that such a system would only be economically feasible if the wastewater flow was 8000 to 10,000 L/day (equivalent to 60 people or 30 residential units). The WWHR system studies tend to neglect or underestimate maintenance issues and costs.

     Public sewer systems are in a suitable avg. annual temperature range (10-20 deg C) for WWHR with heat pumps with heat exchangers. Some European countries such as Switzerland and Norway have had such systems for many years with thermal power ratings from 10kW to 20MW. WWHR systems are more economical when heat demand is available year-round. The utilization of WWHR for longer periods results in more energy savings and decreases the payback period.

     Heat recovery at wastewater treatment plants can occur at three different points: 1) from raw wastewater before treatment, 2) from partially treated water within the WWTP, and 3) from effluent discharge after treatment. The first point is the hottest and is most similar to sewer wastewater recovery. The third point is the coolest but offers the best water quality, having been treated for contaminants that can damage the system. The effluent water has the most consistent and least variable temperature, which is best for heat pump operation along with the least fouling. Thus, this effluent has the most potential for successful and economical WWHR from wastewater treatment plants. However, transporting the heat from the treatment plants to consumers can result in significant heat losses, depending on location. Ideally, a local district heating/cooling network would be combined with large scale capacity heat pumps.[9]

 



    

Source: Heat Recovery from Wastewater—A Review of Available Resource. Himanshu Nagpal, Jan Spriet, Madhu Krishna Murali, and Aonghus McNabola. Water 2021, 13(9), 1274. April 30, 2021. Water | Free Full-Text | Heat Recovery from Wastewater—A Review of Available Resource (mdpi.com)



Underground Thermal Energy Storage in Oil & Gas Wells


     Geothermal energy is being researched and developed for using the heat of water, whether indigenous or introduced, from hot reservoir rocks to produce electricity via Organic Rankine (ORC) cycles. Unused or abandoned oil and gas wells are also in consideration for underground heat storage for direct use purposes where the wells are near proposed point of use.





     Preliminary research confirming viability of a project in the Illinois Basin was announced in January 2023. The Illinois Basin is a low heat basin but one where there are reservoirs with great porosity and permeability with high thermal conductivity that can be used to store heat. Hot water at 50 deg C was injected into the Cypress Sandstone through a depleted gas well at about 900 meters deep. After monitoring temperature and pressure for five days it was determined that the reservoir can support an energy storage efficiency up to 82% which could generate up to 5.74 MW of power “under the conditions of simultaneous monthly injection and production with an initial 90 days charging period.” Hot industrial wastewater or water heated by curtailed wind and solar could be utilized. In this case, water is injected and stored in the well rather than hot indigenous brine being used. The high thermal conductivity of the porous and permeable reservoir, the location near to power usage, and the local availability of warm or hot wastewater offset the lower temperature compared to other basins. However, the use of this technique in hotter reservoirs is still considerably more promising. In fact, the efficiency results in this shallow well in a low-temperature basin indicate great potential for this technique in deep wells in porous rocks in much hotter basins. Although, the main application here is considered to be electricity generation, the hot water could also be retrieved for heating, so it is included in possible direct use applications.[10] [11]

 


Retrofitting Existing Infrastructure for District Heating and Rehabilitation of Existing District Heating Systems


     Retrofitting existing buildings and blocks of building for district heating is being explored in many places but there are significant cost challenges. Designing district heating into new buildings and blocks of buildings is cheaper and more technologically feasible. Even so, there are still some buildings that are applicable to retrofits and there are some fair but small emissions reductions advantages compared to heat pumps which are another alternative.[12]

     Refurbishing existing district heating networks with better heat control systems is another way to improve the systems and reduce emissions. This can involve adding meters and more individual control of heat in different areas of the systems, reducing heat distribution system losses to increase efficiency, and heating the water with renewable energy.[13]

 



Source: Difficulties in the energy renovation processes of district heating buildings. Two case studies in a temperate climate. Ainhoa Arriazu-Ramos, Aurora Monge-Barrio, Jorge San Miguel Bellod, Purificación González Martínez, Ana Sánchez-Ostiz Gutiérrez. Sustainable Cities and Society. Volume 75, December 2021, 103246. Difficulties in the energy renovation processes of district heating buildings. Two case studies in a temperate climate - ScienceDirect



REFERENCES

[1] Front End Engineering Design (FEED) Study: Williston Basin Low Temperature Geothermal Demonstration. Government of Canada. August 15, 2018. Front End Engineering Design (FEED) Study: Williston Basin Low Temperature Geothermal Demonstration (canada.ca)


[2] District Heating. Tracking Report. September 2022. International Energy Agency.  District Heating – Analysis - IEA


[3] Renewable Heat. International Energy Agency. 2021. Renewable heat – Renewables 2021 – Analysis - IEA


[4] 2021 U.S. Geothermal Power Production and District Heating Market Report. Jody C. Robins, NREL; Amanda Kolker, NREL; Francisco Flores-Espino, NREL; Will Pettitt, Geothermal Rising; Brian Schmidt, Geothermal Rising;

Koenraad Beckers, NREL; Hannah Pauling, NREL; and Ben Anderson, NREL. National Renewable Energy Laboratory. 2021 U.S. Geothermal Power Production and District Heating Market Report (nrel.gov)

 

[5] Old Coal Mine Filled With Warm Water Has Been Heating a Town with Green Energy for 6 Months. Andy Corbley. Good News Network. October 22, 2023. Old Coal Mine Filled With Warm Water Has Been Heating a Town with Green Energy for 6 Months (goodnewsnetwork.org)

 

[6] Krawcke, Nicole, December 2, 2022. Geothermal — the way forward to decarbonization and electrification.

Industry experts weigh in on geothermal market trends. Geothermal — the way forward to decarbonization and electrification | PM Engineer

 

[7] District Heating. Tracking Report. September 2022. International Energy Agency.  District Heating – Analysis - IEA

 

Front End Engineering Design (FEED) Study: Williston Basin Low Temperature Geothermal Demonstration. Government of Canada. August 15, 2018. Front End Engineering Design (FEED) Study: Williston Basin Low Temperature Geothermal Demonstration (canada.ca)

 

[8] Waste heat recovery technologies and applications. Hussam Jouhara, Navid Khordehgah, Sulaiman Almahmoud, Bertrand Delpech, Amisha Chauhan, and Savvas A. Tassou. Thermal Science and Engineering Progress. Volume 6, June 2018, Pages 268-289. Waste heat recovery technologies and applications - ScienceDirect

 

[9] Heat Recovery from Wastewater—A Review of Available Resource. Himanshu Nagpal, Jan Spriet, Madhu Krishna Murali, and Aonghus McNabola. Water 2021, 13(9), 1274. April 30, 2021. Water | Free Full-Text | Heat Recovery from Wastewater—A Review of Available Resource (mdpi.com)

 

[10] UIUC research confirms viability of geothermal energy storage using old gas well. Carlo Cariaga. Think Geo Energy. January 31, 2023. UIUC research confirms viability of geothermal energy storage using old gas well (thinkgeoenergy.com)

 

[11] Advanced geothermal energy storage systems by repurposing existing oil and gas wells: A full-scale experimental and numerical investigation. Josiane Jello, Manzoor Khan, Nick Malkewicz, Steven Whittaker, Tugce Baser. Renewable Energy. Volume 199, November 2022, Pages 852-865. Advanced geothermal energy storage systems by repurposing existing oil and gas wells: A full-scale experimental and numerical investigation - ScienceDirect

 

[12] Synergies between buildings retrofit and district heating. The role of DH in a decarbonized scenario for the city of Milano. Marianna Pozzi, Giulia Spirito, Fabrizio Fattori, Alice Dénarié, Jacopo Famiglietti, Mario Motta. Energy Reports. Volume 7, Supplement 4, October 2021, Pages 449-457. Synergies between buildings retrofit and district heating. The role of DH in a decarbonized scenario for the city of Milano - ScienceDirect

 

 

[13] Difficulties in the energy renovation processes of district heating buildings. Two case studies in a temperate climate. Ainhoa Arriazu-Ramos, Aurora Monge-Barrio, Jorge San Miguel Bellod, Purificación González Martínez, Ana Sánchez-Ostiz Gutiérrez. Sustainable Cities and Society. Volume 75, December 2021, 103246. Difficulties in the energy renovation processes of district heating buildings. Two case studies in a temperate climate - ScienceDirect

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