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Saturday, October 25, 2025

U.S. Mine Development Times are Shockingly Long: Discourages Investment, Shows Need for Permit Reform, and Litigation Risk is Too High: U.S. Not Achieving Mineral Potential, Says S&P Global 2024 Report

     I just came across this rather shocking S&P Global report from June 2024 that shows that U.S. mine development times are the second-slowest in the world, behind Zambia. 




     The study focuses on U.S. mine development times and compares them to peers, Canada, and Australia. Some of the main reasons for these long U.S. development times are litigation risk and overly stringent requirements for mines on federal lands, which host significant mineral resources in the U.S. S&P Global looked at the following themes for comparison.




     Developing mines in the U.S. is costly, time-consuming, and uncertain. Compared to Canada and Australia, there is much more uncertainty in the U.S. about whether a mine will get built, even after many years of developing the project and acquiring permits. This is mainly due to litigation by environmental groups. They note that “…there are more mentions of litigation in US properties than in Canadian and Australian properties combined.” In the past 15 years, investor exploration spending in Canada and Australia has been 81% and 57% higher than in the U.S.






     Mineral endowments compared to exploration investment in the metric of ‘exploration budget per US$1,000 of estimated endowment’ show that the U.S. exploration budget per $1000 of endowment is slightly more than half (55%) that of Canada and less than three-quarters (71%) that of Australia. This is the basic “proof” that the U.S. is not achieving its mineral potential.

The US’s copper endowment (reserves and resources), for example, is comparable to those of Canada and Australia combined and sufficient to satisfy US demand for the foreseeable future. But for several major energy transition minerals – copper, lithium, nickel, and palladium – the US receives significantly less in exploration budget per metric ton of endowment than Canada or Australia.”










     They also note that mining accounts for larger shares of both GDP and employment in Canada and Australia, which may influence faster and more certain approvals and development times. Gold mines are the fastest to develop, and copper mines (the mineral of electrification) are among the slowest.

     Not meeting our minerals development potential means that we are ceding market share and minerals security to countries like China, which control a lot of mining and processing. It makes us vulnerable to geopolitical situations, including those where mineral monopolies are used as leverage. Many of the U.S. mineral endowments are energy transition metals, demand for which is expected to increase in the coming years in the U.S. and globally, though less than before, at least through the current Trump years. Less mineral dependence means more mineral security and fewer vulnerabilities.

     Since minerals may be produced in countries with conflicts, different environmental concerns, supply chain risks, and shareholder concerns, those must always be considered.

     They also point out that importers of minerals must also compete with other importers of the same minerals, which can lead to different costs.

     The U.S. is beset by stringent federal lands requirements where decisions must be sought from multiple authorities without a single, coordinating agency.  Federal lands make up nearly half of the territory of the 11 western states where that US endowment is concentrated. Australia and Canada have a single coordinated agencies that handle mining permitting.

A mine’s development is a resource-intensive undertaking in itself. First, there is the need to prove up the resource, which can take years and sometimes over a billion dollars. For mines on federal lands, a detailed plan of operations must be submitted to relevant federal agencies. If satisfied, they will issue completeness determinations (i.e. a complete plan of operations or a complete permit application has been submitted). This also often takes years. Then, required processes under the National Environmental Policy Act that produce an environmental impact statement can begin, which the government estimates takes approximately four years. This stage can include several government agencies, including the Bureau of Land Management, the Forest Service, the US Army Corps of Engineers and the Fish and Wildlife Service. These agencies, whose resources are themselves often constrained, may ask for further revisions of the environmental impact statement, adding to total development time.”




     This is kind of insane if you think about it, and very much underscores the need for permit reform in the U.S., particularly around NEPA and federal lands permitting. While both political parties acknowledge the need for permit reform and have been talking about it for about a decade, nothing really has been done aside from some executive orders meant to speed things up. Congress needs to act on this. Both parties have led initiatives on domestic critical minerals development, but they have not done enough. The time from discovery to production needs to be reduced drastically, preferably cut in half, which means roughly 12-15 years rather than the roughly 24-30 years it currently takes.

There is widespread recognition across the US political spectrum that permitting has become a huge stumbling block for the development of its mineral resources. Challenges vary depending on the jurisdiction. On private or state lands, permitting is generally more predictable, with a relatively clear path for approval. On federal lands, permitting is characterized by delays, unpredictability and increasing costs. This is a major constraint because federal lands comprise almost half of the total terrain of the 11 mineral rich western states – and over 60% of Alaska. Moreover, the up-front costs for hard rock mining are much greater than for other kinds of energy projects.”

 


References:

 

Mine development times: The US in perspective. Mohsen Bonakdarpour, Executive Director, Frank Hoffman, Consulting Associate Director, and Keerti Rajan, Director. S&P Global. June 2024. Copper in the energy transition Consulting

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