Monday, October 23, 2023

Electricity Transmission Expansion and Upgrade Requirements for the Energy Transition: Challenges and Realities

 

     Responding to the new IEA report expressing the need for 50 million miles of new electricity transmission needed to support the energy transition, energy analyst and guru Robert Bryce said it is simply not possible for three main reasons: 1) not enough labor, 2) not enough land, and 3) not enough materials and equipment. This is assuming a push to add transmission quickly. Bryce has written before about the shortage of electricity linemen, shortages in equipment like transformers and other supply chain issues, public opposition around the world to wind, solar, and transmission projects, and the resource intensity of power transmission expansion. The report notes that we will have to add or refurbish about 50 million miles of high-voltage transmission lines by 2040. Bryce notes that the amount of wire required is enough to circle the world 2000 times. Currently, inflation and high interest rates are slowing renewables and transmission projects. Regulatory and jurisdictional disputes are also slowing projects. For all these reasons it is difficult to fathom how we could double or even triple the amount of transmission as some of the high percentage renewable energy models say we need to do. 2040 is about 6000 days away. That would mean 8333 miles of new or refurbished transmission lines would be needed globally every single day to 2040. That is about one-third the circumference of the earth every single day. The odds of doing that are low, probably nil.

     The IEA report Electricity Grids and Secure Energy Transitions does have some great data about electricity transmission. I will go through the report below. All of the graphs below are from the report. The 1st graph below shows that the cumulative grid length from 1971 to 2021 is about 78 million km or 48.5 million miles. Thus, to add an equivalent amount in 16.2 years, or double the global grid length, would require tripling the rate of transmission expansion from 1971-2021 when the global grid length went from 21 million km to 78 million km. IEA referred to the grid as the “weak link” of the energy transition.  




 

     The abstract of the report highlights the focus on “grid infrastructure, connection queues, the cost of

outages, grid congestion, generation curtailment, and timelines for grid development.” Bottlenecks are already happening in some places and are predicted to happen soon in others. I have written about such bottlenecks in the Netherlands and other places in my post on power grid adequacy. One goal of the IEA report is to analyze the risks of such bottlenecks and grid inadequacy. One obvious result of slower expansion will be that fossil fuels will be required in greater amounts and for longer times. The executive summary notes that in order to stay on emissions reduction trajectories through increased electrification, electrical consumption will need to increase by 20% this decade compared to the last decade. This can’t be done without massive grid expansion and upgrading. They also point out the need to double system flexibility between 2022 and 2030 through leveraging distributed resources, grid-enhancing technologies, demand response, and digitalized battery storage. It is no secret that as the share of variable generation such as wind and solar grows on grids the costs to integrate them rise. Transmission expansion and upgrading are a big part of the cost of grid integration of these renewables. They also highlight the need for better long-term planning since “new grid infrastructure often takes five to 15 years to plan, permit and complete, compared with one to five years for new renewables projects and less than two years for new EV charging infrastructure.” This is one reason why interconnection queues are full of wind and solar projects waiting to be integrated. They also point out the need for secure supply chains and expansion of a skilled workforce through reskilling and on-the-job training. They put the onus on policymakers for the needed grid transformations. The following graph shows the main components of grid systems.




 

     One thing to note is that with the exception of distribution system growth in India (which resulted in needed increases in electricity access), transmission growth in China, and both emerging economies such as Brazil, grids have not expanded much in the past decade, especially in advanced economies where electricity access is not an issue. The average growth over the past decade for advanced economies is just 9%.

     High voltage direct current (HVDC) transmission has grown quite a bit since renewables began growing. HVDC transmission has tripled from 2009 to 2022 as the graph below shows. It is often used for long-distance transport from offshore wind fields but is also being used for lesser distances more recently due to the lower power losses. IEA notes that “HVDC transmission losses across 1000 km are around 3% compared with typically more than 7% using AC lines.” They also note that the total of  HVDC lines is just 2% of total transmission.




 

     The graph below shows that most investment in grid expansion has been by China and advanced economies. As the graph shows, investment in advanced economies has increased modestly, has remained steady in China, but has slowed in emerging economies.

 




 

Materials and Supply Chain Constraints and Risks

 

     Supply chains are constrained by materials availability and cost. Different system components require specific materials. HVDC cables can require less materials than AC lines. Transformers require an abundance of steel. Almost half of the material by weight of transformers is steel, 60% of which is grain-oriented electrical steel (GOES) with specific magnetic properties and high permeability. The rest is construction steel. GOES is also used in power generation and EV charging. It also has different grades of quality with the high quality being most desirable and in the least supply. This is an important aspect of the current shortage of transformer availability that is affecting transmission expansion rates. There has also been a shortage of needed semiconductors, although this is expected to ease in 2024. One important question is - If these materials are in short supply now how will they be supplied if grid expansion accelerates?

 

 

Aging Grids

 

     Another aspect of grids that needs to be addressed is basic aging. Much has been written about the fragility of aging grids and how this increases outages, reliability, safety, and other issues. Thus, in addition to grid expansion plans, utilities must always consider basic maintenance and upgrade needs due to aging as well. Different countries have different averages of grid component ages so the need for upgrades due to aging varies. Japan, the U.S. and Europe have older grids in general. The graph below shows some comparable lifespans for generation and grid equipment.

 


 


Regional Grid Interconnection, Meshed Offshore Grids, and Digitalization

 

     Interconnections between regional grids have been the trend in recent years to help enhance both reliability and renewables integration. It can also save considerably on costs after initial investments. This involves more transmission lines, substations, and frequency synchronization. The report notes a trend in Europe of meshed offshore grids: “An emerging approach to regional interconnection is using meshed HVDC offshore grids that link offshore assets to different jurisdictions, allowing the grid connection of the generator also to act as an interconnector. This is currently a European-driven concept, where projects like offshore wind farms and energy islands are being connected to different countries. Meshed offshore grids are expected to play a critical role in European energy systems in the next 10 to 20 years.”

     Renewables integration also increases the requirements for digitalization of sensors, switches, controls, and other balancing methods. Bi-directional flow will be required in more places and for longer distances. Digitalization leads to responsive, reliable, and resilient grids. Digitalization can aid system health assessment. Drones and satellites can help monitor power lines.

 

 

Cybersecurity and Outage Risks

 

     Cybersecurity is another very important issue. Hackers have long targeted vulnerable power systems. The need for strong cybersecurity increases grid costs. Cybersecurity events have more than doubled on power grids since 2016. Electrification and increasing the size of grids also increases the target size for hackers.

     Grid vulnerability to outages due to weather has increased in the U.S. in recent years. Types of outages are classified as three types: 1) equipment/technical, 2) human-caused, and 3) nature-caused. Snow and ice storms, unseasonable cold snaps, and heatwaves have all stressed regional grids in recent years leading to widespread outages and even human injury and death in some cases. Better transmission integration and expanded grids could alleviate some of those problems. Regional grid interconnection can also help. It was not able to help in ERCOT’s 2021 outage due to the lack of regional interconnection on the ERCOT system. It was expected to help in California’s Summer 2020 outages by bringing in wind power from Wyoming, but the heatwave was there as well and so was not able to offer much help. Interestingly, in China and the E.U. there are significantly fewer power outages than in India and the U.S. but emerging economies by far have the most power outages. Power supply interruptions in the U.S. more than doubled between 2013 and 2021. The U.S. also suffered the most economic impact from outages in 2021 followed by China, Turkiye, and Australia.

 

 

Grid Congestion Risks and Transmission Losses

   

     Along with the increased number of projects and time periods of projects being stuck in interconnection queues is the problem of grid congestion – times when supply outpaces demand. This leads to renewables curtailment, which can be costly as available power supply is simply lost. Additional costs in grid management to better reduce congestion are also significant. Grid congestion and curtailment costs are growing everywhere renewables are growing as it is a part of the hidden costs of renewables. Technical curtailment for selected countries given in a graph in the report seems to vary between 1% and 6% of renewables generation over the past 3 years.

     Technical grid losses can be caused by a variety of factors including how geographically spread out the grid is, population density, climate, grid planning, levels of investment, share of renewables, and the structure of electricity demand. Higher grid losses mean it takes more generation to provide the needed power than would be the cases without the losses. According to the report the global average is about 7.6% with emerging economies as high as 19%, Africa and Latin America around 15%, the E.U. and Southeast Asia at 7%, the U.S. at 6%, Japan at 5%, China at about 4% and South Korea closer to 3%. With Japan and South Korea, the low percentages likely have much to do with country size and population density.

 

 

Timelines and Needed Investment

 

     Permitting and construction times for grid expansion and upgrades are clearly a factor in ability to expand and upgrade fast. As the 1st graph below shows, the U.S. and the E.U. have much longer timelines than India and China for many of these projects. This is due much to the more stringent regulatory frameworks, environmental considerations, and more public engagement. It is also due to government prioritization of these projects in China and India where central planning is a key factor. These delays need to be reduced if the grid is to expand anywhere near the levels required suggested in the report. The 2nd graph below shows some typical causes of delay in permitting and construction.





 

     The projected timelines and costs for planned transmission investment in certain countries and regions is shown in the graph below. While countries like India and China have expanded their grids through government spending the IEA notes the advantages of privatization on cost and performance. Privatization of grid expansion has happened quite successfully in some emerging economies like Brazil. They also note that new investment models are emerging.

 




     Electricity demand is driven by economic growth and electrification in advanced economies. In emerging economies basic electricity access or expanded access is a major driver. That is why demand forecasts show demand increasing much faster in emerging economies. IEA modeling shows annual demand growth of 2.1% in advanced economies vs. 3.1% in emerging economies. That may not seem like a lot of difference but that growth over a period of 30 years results in nearly twice the TWh. More electricity access also means more grid expansion.

 




     Needed investment for grid expansion and upgrade (in addition to needed grid replacement due to aging) is massive according to the IEA. It is daunting. According to announced pledges according to the IEA the needed investment in renewables deployment and grids will be around $41 trillion to 2050. I wonder if that considers all the particulars of inflation and cost variability of materials. It is not a total cost since it just includes pledges. The first graph below shows that about $1.1 trillion was spent in 2022 on power plants (which accounted for about $770 billion), grids, and batteries. Now some of that spending on power plants was on fossil fuel, nuclear, and hydroelectric plants. If we assume that fewer of those will be built in the future with more being replaced by wind and solar that would inflate the future costs even more. In any case, it is quite a lot of money and quite daunting.

 

 





Risks of Grid Delays

 

     The risk of delays in grid expansion includes a slower energy transition, which many of us have been arguing is a more sensible approach anyway, longer lifespans of fossil fuels on the grids, which keep them more reliable and resilient, and of course, the perceived climate impact risks. Slowed grid expansion would also slow renewables deployment and keep projects in queues for longer periods. IEA has an announced pledges case and a grid delay case for power source shares on the grid. In the announced pledges case, they have the share of natural gas on the grid starting to drop as soon as 2025. I don’t think that is feasible at all and there is no indication that gas is about to be replaced by wind and solar. In the grid delay case, they have natural gas maxing and plateauing in the late 2020’s before dropping then rising again to 2050. The rise in that case seems to be related to gas replacing coal instead of renewables. In any case, these projections don’t seem realistic to me in light of the fact that both gas and coal have been steady or increasing on grids in several parts of the world. Overall, to 2023 coal has been plateauing but gas has actually been increasing. To have both begin dropping strongly beginning in a year or two does not seem likely in light of current and projected market demand for both. The IEA’s policy recommendations amount to a pep talk about the need to accelerate as well as to quickly mitigate all the risks to that acceleration, many of which have persisted beyond previous recommendations. The more realistic approach is the grid delay scenario which in itself will be considerably difficult to achieve. I think the IEA is again being aspirational in their scenarios. I agree with Robert Bryce that it won’t happen. However, I do think the world will make some progress toward it. Soon enough at current trajectories, renewables will begin to cover all of the energy demand growth. Only then can we begin to talk about replacing fossil fuels. In the meantime, it is still smart and sensible to rely on relative decarbonization methods that have worked such as replacing coal plants with natural gas plants and expanding the decarbonization of natural gas as much as we can through piecemeal methods like CCS, hydrogen, efficiency, sCO2 power cycles, RNG, and methane leak mitigation.  

 

     

U.S. Dept. of Energy’s Grid Resilience and Innovation Partnerships (GRIP): $3.5 billion in Awards Announced

   

     The DOE announced on October 18, 2023, that it would award $3.5 billion in funding to 58 power grid projects in 44 states. Additional private and local investment is expected to bring the total investment up to $8 billion. Energy Secretary Jennifer Granholm called it “the largest ever investment in America’s grid.” Individual grants range from $1 million to $464 million. DOE noted that more than half of U.S. transmission lines and power transformers were installed before 1970 which increases the grid’s vulnerability to outages. $10.5 billion was made available to the Grid Deployment Office through the Bipartisan Infrastructure Bill. Granholm noted that the funding will help enable 35GW of new renewables capacity, thus increasing existing capacity by about 10% by 2030. The MISO (midcontinent) and SPP (southwest) regions, wind and solar powerhouses respectively, got the biggest grants. Projects to mitigate wildfire damage and storm damage received hundreds of millions. Disadvantaged communities were prioritized for funding. Other projects receiving grants include wildlife mitigation, microgrid development, climate adaptation, battery-based resiliency, rebuilds and replacements, HVDC, distributed energy management, digital automation, grid hardening, community energy, thermal electrification, solar congestion management, rural resilience and modernization, analytics and control, synchronous condenser conversion technology, and interconnection queue study and portfolio management. Each project is listed on DOE’s website with a link to the particulars.

    

 

References:

Electric grids could be the ‘weak link’ of clean energy transition, IEA warns. Robert Walton. Utility Dive. October 18, 2023. Electric grids could be the ‘weak link’ of clean energy transition, IEA warns | Utility Dive

Electricity Grids and Secure Energy Transitions. International Energy Agency. October 2023. Electricity Grids and Secure Energy Transitions (windows.net)

DOE announces ‘largest-ever investment in America’s grid,’ giving $3.5B across 44 states. Robert Walton. Utility Dive. October 19. 2023. DOE announces ‘largest-ever investment in America’s grid,’ giving $3.5B across 44 states | Utility Dive

Grid Resilience and Innovation Partnerships (GRIP) Program Projects. U.S. Dept. of Energy. October 18, 2023. Grid Resilience and Innovation Partnerships (GRIP) Program Projects | Department of Energy

The IEA’s 50-Million-Mile Pipe Dream. Robert Bryce. LinkedIn. (24) Activity | Robert Bryce | LinkedIn

 

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