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Tuesday, September 30, 2025

Underground Pumped Hydro Energy Storage: Chinese Researchers Evaluate Henan Province Coal Mines for Pumped Hydro Potential: Scientific Paper Review & Summary

     This research from China, published in Energies in June 2023, evaluates the use of existing coal mines in Henan Province for potential underground pumped hydro energy storage (UPHES). The study calculates the space available and the suitability for pumped hydro. This is a detailed study that develops a site selection methodology that compares and high-grades sites, mining trends, the history of underground pumped hydro, and the utilization of mined-out space are all explored.




     The paper first points out China’s large coal consumption, which makes up about 56% of the country’s primary energy consumption and 80% of its carbon emissions.

 



Figure 1. Annual coal production, consumption, and CO2 emissions from coal in China. (Data source: Our World in Data [8] and China Statistical Yearbook 2022.

 

     The authors note that there are now many closed and abandoned coal mines in China with space for underground pumped hydro energy storage (UPHES) applications. Past UPHES studies in China have focused on technological feasibility, environmental impact, and economic analysis. This paper focuses on site selection. Considerations include local geology and hydrogeology. Previous studies revealed that the permeability coefficient and horizontal distance were two factors necessary for site evaluation. Above-ground PHES projects require topography with significant elevation change, but UPHES can be developed without regard to topography.

     The authors developed a two-step site selection process. The first step involves a screening assessment that evaluates the geology and hydrogeological conditions. Step two is a comprehensive assessment that involves an analytic hierarchy process (AHP).

     The section on coal industry trends in China notes that there are predictions that China’s coal consumption for both power and industry will peak before 2030.

 



Figure 2. (a) Primary energy consumption in China by fuel type. (b) Primary energy consumption of several countries in 2021. (Data source: BP Statistical Review of World Energy).

 


Mined Underground Space Utilization

     It is predicted that by 2030, there will be 15,000 closed or abandoned coal mines in China. The space available in these mines includes deep shafts, extensive drift networks, and goaves. The utilization of underground mine space includes four main modes: energy storage, waste disposal, ecological restoration, and CO sequestration.






Pumped storage is widely regarded as one of the most reliable, cost-effective, and mature technologies for large-scale energy storage, and it holds great promise for implementation in old coal mines. The process of coal mining naturally forms large quantities of underground caverns, which can serve as ready-made reservoirs with significant elevation differences, making them ideally suited for pumped storage. Moreover, the restored surface areas of old coal mines can be effectively repurposed as sites for wind and solar farms, ensuring a sustainable and renewable power supply for UPHES. This integration of renewable energy generation and energy storage unlocks new opportunities for the coal industry. Most UPHES projects are designed as closed-loop systems, operating independently from naturally flowing water bodies. This design allows the direct utilization of mine water as a supplement, mitigating the risk of water contamination and preserving water resources.”

     The Nassfeld power plant in Austria has long utilized UPHES. The plant has a surface water body and some excavated caverns as well as mine space. The geology of impermeable granite and gneiss, igneous and metamorphic rocks, provides good containment for water.

 






Site Selection

     As noted, economics, social, and environmental factors are important for UPHES site selection, as well as geology and hydrogeology. The presence of nearby surface wind and solar facilities to charge the system by powering the hydro pumping is another consideration.





     The step 1 screening assessment involves calculation and consideration of gross head, head-distance ratio, and water source. These data are integrated with geology and hydrogeology conditions. There are three screening indicators: geological features, mine water disasters, and minimum installed capacity. Geological features include the presence of karst geology, which is vulnerable to dissolution and would make the site unsuitable for pumped hydro. Consideration of mine water disasters includes a mine’s vulnerability to inflow greater than 600 cubic meters per hour, which indicates unacceptable hydrogeologic conditions. Such inflow can reduce power production capacity and involve more pumping, which makes economics more difficult. A minimum installed capacity of 20 MW was determined to be the cutoff for the screening assessment.

     The Step 2 comprehensive assessment involves determining the surface availability of wind and solar resources and the conditions of the local power grid, where pumped hydro could provide peak shaving services during high power demand times.

     Gross head refers to the elevation difference between the upper and lower reservoirs. Effective reservoir volume refers to the amount of water that can be stored in both reservoirs. If the surface water and groundwater are well connected and interactive, then this could lead to problems, which makes such sites unsuitable. The underground space must also be geologically stable, and the disaster potential must be low. Permeability of the surrounding rock must be considered. Hydraulic conductivity that is too high, combined with a high groundwater head can result in unsuitable conditions due to the lower reservoir filling too fast. The power regulation potential of UPHES requires the facilities to be near urban centers where power demand peak shaving is most needed. Being near urban centers also helps employment. Local support for projects can also be important.  Other considerations include the cost of energy storage, the payment potential of providing peak shaving services in the form of peak-to-valley tariff differential, maintenance and monitoring costs (some mine water is corrosive due to water chemistry), and the integrity of remaining equipment, including transportation and communications equipment and substations.  

     The analytic hierarchy process (AHP) includes weight calculations of many of the above factors to rank site suitability. This is a statistical method that involves the creation of a hierarchy, the construction of comparison matrices, and calculating priority and consistency.

By weight calculation, indicators that have significant influences over site selection are identified, including the gross head (C11), the effective reservoir volume (C12), the local peak-to-valley tariff differential (C42), the unit cost of energy storage (C41), the stability of the underground space (C14), and the local power demand (C21). These indicators play crucial roles in determining the technical feasibility, safety, and economic viability of UPHES projects in old mines.”





     Next is a case study comparing three sites in Henan Province. The first table is data for the screening assessment, and the second table is the AHP conclusions for the comprehensive assessment.






     Henan Province has a growing number of closed and abandoned mines as coal production from that region continues to drop.

 

Estimation of Underground Space in Coal Mines

     Determining available space in mines involves estimating the volume of drifts, chambers, shafts, and goaves. Goaves are less stable since they don’t have ventilation and supporting structures. The authors show how a capacity coefficient was developed in a previous study to estimate space volume. Some of the mathematical variables in this calculation are the volume of mined coal, the determination of volume reduction due to surface subsidence, and the determination of volume reduction due to rock expansion after pressure relief.

 

UPESH Potential Estimation

     Estimating the UPHES potential of a mine site involves knowing two crucial factors: effective reservoir volume and the elevation difference of the upper and lower reservoirs.

The effective reservoir volume and the elevation difference between the upper and lower reservoirs are two crucial factors in determining the installed capacity, power generation and economic profitability of a pumped storage power plant.  

     Effective reservoir volume estimation must account for space that is ineffective and conditions like reverse slopes that will affect gravity feed and reduce circulating volume if there are cutoff stagnant zones. Groundwater inflow that is too high will result in filling the lower reservoir prematurely. This could reduce the amount of water available for discharge.

     The elevation difference between upper and lower reservoirs, also known as the head height, should optimally be between 200m and 800m. Henan Province mines have head heights between 300m and 1200m with an average just greater than 600m, which are considered very good.

When the head height is less than 200 m, both the efficiency and economic benefits of the power plant significantly decrease. On the other hand, when the head height exceeds 800 m, the current Francis turbine is unable to meet the high-pressure requirements. Thus, multi-stage pumped storage power plants with intermediate storage reservoirs are regarded as an alternative.”

     If only one coal seam has been mined, then the depth to the mine from the surface constitutes the head height since the upper reservoir in that case will likely be a surface water body. In that case, it is termed a semi-underground PHES. If two or more coal seams are mined, the head height can be the elevation difference between the two seams. This is termed a fully underground PHES and is the preferred configuration. It is also much rarer, as the following table for Henan Province shows. The other tables show the potential for each scenario.  










     The final section involves estimating the decarbonization potential of UPESH projects, which depends on how much curtailed or dedicated solar and wind power is provided. UPESH projects can eliminate most curtailments, increasing emissions reduction further than just the discharging of hydro energy production, but also incorporating it into charging.

In 2022, wind and solar power curtailment rates in Henan Province were 1.8% and 0.5%, respectively. Accordingly, the abandoned wind and solar power during the year amounted to 686.7 GWh and 102.9 GWh, respectively. The surplus power can be consumed by UPHES power plants, with about 631.7 GWh of energy successfully stored (assuming the plant efficiency of 80%). There is enough UPHES potential in existing old coal mine drifts to handle this surplus power, as mentioned above.”

“…by consuming surplus renewable energy, UPHES can reduce about 7.11 × 105 tonnes of CO2 emissions in 2025.”

     The authors note that their two-step site selection process basically adds the screening assessment to the previous process, which is basically the comprehensive assessment. By screening out unlikely candidates based on the three criteria of geological features, mine water disasters, and minimum installed capacity, which effectively characterize geological and hydrogeological conditions, effective reservoir volume, and head height, the process is streamlined and becomes more reliable and effective. The paper’s conclusion that the volume of goaves, areas of space filled with caved rock, is much higher than that of drifts and shafts suggests that if the goaf space can also be utilized, it could drastically increase the amount of UPESH potential for a given mine.

     The conclusions of the paper are given below:

 


 

References:

 

A Two-Step Site Selection Concept for Underground Pumped Hydroelectric Energy Storage and Potential Estimation of Coal Mines in Henan Province. Qianjun Chen, Zhengmeng Hou, Xuning Wu, Shengyou Zhang, Wei Sun, Yanli Fang, Lin Wu, Liangchao Huang, and Tian Zhang. Energies 2023, 16 (12), 4811, June 2023. A Two-Step Site Selection Concept for Underground Pumped Hydroelectric Energy Storage and Potential Estimation of Coal Mines in Henan Province

 

 

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