Wednesday, December 27, 2023

Fervo Energy’s Enhanced Geothermal System (EGS) Project Success and Its Implications for Future Nearfield Geothermal EGS Projects

 

     An Enhanced Geothermal System also known as an Engineered Geothermal System (EGS) involves creating a fracture system in rock via hydraulic fracturing and pumping water into and out of that system to be used for heat and electricity. The rocks chosen for EGS can vary significantly but the best areas to do EGS will be very near geothermally active areas or geothermal hotspots. This is known as nearfield geothermal. Utilizing a nearby reservoir that is artificially stimulated can have several advantages including easier drilling, less corrosion, and less seismic activity.

     In late September 2023, Fervo Energy announced the commencement of an exploratory drilling program to produce geothermal energy via EGS in Utah, “… at Cape Station, a next-generation geothermal energy project set to deliver 400 MW of 24/7 carbon-free electricity. Cape Station will begin delivering around-the-clock, clean power to the grid in 2026 and reach full scale production in 2028.”

     On November 28, 2023, Fervo announced that power was flowing to the local power grid to Google’s data centers from their EGS project in Nevada, begun two years previously. The project consists of “two horizontal wells and installed fiber-optic cables to capture data that shows the flow, temperature and performance of the geothermal system in real-time.” One well is an injector well and the other is a production well.

 





     Details of the Nevada project were released in a July 2023 paper by Jack Norbert and Timothy Latimer and the abstract is publicly available. The project is in north-central Nevada adjacent to an existing geothermal power plant. According to the abstract the stimulated and producing interval is a “metasedimentary and igneous formation, comprised of phyllite, quartzite, diorite, and granodiorite, representative of the geology across the most prospective geothermal areas throughout the western US.” The hole sizes in the wells are a little larger than typical oil & gas wells at 9 7/8” and 7” casing was run into them. The wells are about 3250 ft in length and just over 7000 ft in depth. The maximum temperature of the formation was recorded at 376 deg F. A vertical monitoring well was also drilled further out along the lateral sections of the doublet wells. It should perhaps be pointed out that there are sedimentary formations with temperatures nearly that high in the Louisiana Salt Basin’s Haynesville and Bossier natural gas plays at about 300 deg F. However, it would likely be more difficult to get full hydraulic containment in those formations. Stimulation and flow testing were described as follows: “A modern multistage, plug-and-perforate stimulation treatment design with proppant was used to enhance the permeability of both horizontal wells. A 37-day crossflow production test was performed in April-May 2023, confirming that the EGS wells are connected hydraulically by a highly conductive fracture network. During production testing, the system achieved flow rates of up to 63 L/s, production temperatures of up to 336 degrees F and a peak power production of 3.5 MW electric power equivalent.” This is the most productive EGS doublet in history in terms of flow rate and electric power. As a first-of-a-kind project, it is thought that improvements will come in the future. Fervo’s simulation modeling suggests that with innovation the power capacity for these types of EGS projects can be increased to 8MW per production well.

   Some slides offering details of the Nevada project from a Geothermal workshop at Stanford University in February 2023 are included below. That paper gives some background: “The geologic setting at Blue Mountain is representative of many areas throughout the Basin and Range Province with high quality geothermal resource potential. The lateral sections of the wells targeted the Grass Valley formation, a Mesozoic metasedimentary formation comprised predominantly of interbedded phyllite and quartzite, as well as intrusive diorite and dikes and sills. The horizontal wells were placed in a southern reservoir compartment believed to have relatively few large-scale faults and low intrinsic permeability.” Incidentally, I did my undergraduate geology field camp in the Basin and Range province of Central Nevada, so I am somewhat familiar with some of those rocks. I remember the dikes and sills that outcropped where I was quite well. At one, I had a peculiar experience. Dikes are volcanic intrusions that cut across the horizontally positioned sedimentary rocks while sills are the part of the intrusives that were emplaced horizontally between the sedimentary layers. The sill in question was black with reddish stripes and as I looked at it from a bit of a distance, I noticed it appeared as if part of the rocks were moving. On closer inspection I noted that lizards were running along the rock that had coloration virtually identical to those outcropping volcanic rocks, likely evolving those colors for camouflage to increase survivability.











 

 All three of the Nevada wells were outfitted with reservoir diagnostics utilizing distributed fiber optic sensing (DFOS). They deemed these reservoir diagnostic tools to be successful in determining the parameters of the hydraulic fracturing that were achieved. According to a case study presented at the SPE/AAPG/SEG Unconventional Resources Technology Conference in Denver in June 2023: “The recorded DFOS data include in-well and cross-well distributed temperature (DTS), acoustic (DAS), and strain (DSS) sensing data. We evaluated the adaptability of DFOS to geothermal applications and showcased that DFOS is a beneficial tool for optimizing multi-stage completions, characterizing the stimulated reservoir volume, and determining well placement in geothermal reservoirs.”

 

The 16-stage plug-and-perf stimulation treatment described in this study was the first of its kind in a high-temperature mixed metasedimentary and granitic formation in a fully horizontal geothermal well. To our knowledge, we recorded the first cross-well strain data during the stimulation of a geothermal well. The DFOS data acquired with three fiber-instrumented wells prove the applicability of unconventional approaches and their value for optimizing completion designs and well placement strategies in geothermal development programs. The in-well DAS data indicate that all clusters were opened during fracture initiation, and the treatment uniformity was high. Also, we found that strain change signals from induced fractures can be detected over large distances (> 1,500 ft). The DSS response recorded during the injector injection test confirmed the hydraulic communication between the injector and producer doublet before producer stimulation.”

 

     Hot granitic basement rock is considered ideal for EGS as a reservoir if it is not too deep. This is due to its characteristic lack of natural fractures. It is ideal only where faults are not present since injecting water into basement faults can trigger induced seismicity, lubricating the faults and causing them to slip. After these conditions are met the two keys to EGS are sufficient temperature and sufficient flow rates of the water after the rocks are hydraulically fractured. Granites and other basement rocks are very hard and slow to drill, often requiring drill bit changes. That makes drilling them more expensive and more time-consuming than drilling sedimentary rocks.

     Fervo’s Utah project will be adjacent to the DOE’s FORGE site that has been running for a few years now testing a similar rock, temperature, and flow configuration at about 8500 ft in vertical depth with the goal of de-risking EGS technology. This will be a much larger project and Fervo’s CEO Timothy Latimer thinks that it can be done at economic projections.

 

 

Advantages of an Engineered Geothermal Reservoir in Meeting Power Demand and in Being a Self-Contained Artificial Hydrothermal System

 

     An EGS system provides similar benefits to a conventional geothermal power plant in terms of dispatchability and baseload power capabilities. These geothermal plants can be run continuously or ramped up and down very quickly so that they can meet power demand when it is needed. According to a May 2022 paper in Applied Energy - The value of in-reservoir energy storage for flexible dispatch of geothermal power by Wilson Ricks, Jack Norbeck, and Jesse Jenkins: “Across a range of realistic subsurface and operational conditions, our modeling demonstrates that confined, engineered geothermal reservoirs can provide large and effectively free energy storage capacity, with round-trip storage efficiencies comparable to those of leading grid-scale energy storage technologies. Optimized operational strategies indicate that flexible geothermal plants can provide both short- and long-duration energy storage, prioritizing output during periods of high electricity prices. Sensitivity analysis assesses the variation in outcomes across a range of subsurface conditions and cost scenarios.” They also point out that the low-permeability rock within which an EGS system is typically drilled can provide hydraulic confinement so that the engineered hydrothermal system is contained without losses to the surrounding rock outside of the induced fractures. This prevention of fluid leak-off is important to the stability and reliability of the system. The goal is to provide high-conductivity flow paths between an injection well and a production well and to prevent such leak-off outside the system.  

 

 

Future Potential, Some Limitations, and Optimization of EGS Systems

     Marc McClure of ResFrac has modeled and written much about EGS systems. He is bullish for EGS which utilizes convective heating vs. so-called advanced geothermal systems (AGS) which utilize conductive heating. His ResFrac Blog is a valuable source of information for reservoir stimulation of EGS systems. In a July 2023 post, he offers the following key takeaways:

 1. Thermoelastic fracture opening and propagation can have a significant negative effect on the uniformity of flow. On the other hand, interactions between fracture opening and buoyancy-driven fluid circulation cause downward fracture propagation during long-term circulation that greatly improves the thermal longevity of the system.

2. Passive inflow control design can significantly mitigate the negative effect of thermoelastic fracture opening on flow uniformity, while maintaining the positive effects of thermoelastic fracture opening and propagation on flow rate and thermal longevity.

3. Overall, simulations suggest that an EGS doublet with 8000 ft laterals at 475˚ F – using inflow control at the production well – could sustain electricity generation rates of 8-10 MWe for more than 30 years. Without inflow control, 6-8 MWe over 30 years is possible; however, there is greater risk of uncontrolled thermal breakthrough.

He notes that EGS systems will eventually be tapped out as temperature drops due to years of recycling fluids through the rocks. The upfront costs need to be balanced with the longevity of the economic electricity production of the projects. He thinks one of the keys to longevity is fracture stimulation which provides enormous surface areas of contact between the rocks and the circulating fluid. He notes: “To prevent thermal decline at the production well, heat conduction into the fractures must ‘keep up’ with the rate of fluid flow through the fractures.” Heat conduction through rock is not so great so a huge surface area of fractured rock is required. His work involves simulating the long-term circulation of fluid through the induced fracture system. He thinks the key to success is inflow control in the production well: “Because of buoyancy-driven convection and thermoelastic stress reduction and crack propagation, the simulation with inflow control in the production well exhibits outstanding reservoir performance – high flow rate and high produced temperature for more than 30 years. Designs without inflow control show strong – albeit somewhat lower –performance, but carry more risk of severe thermal breakthrough.”

     It is yet to be determined how much EGS geothermal will contribute to energy and electricity production but in time it may provide a small boost. I do not believe, however, that it will be any kind of panacea and both EGS, and particularly AGS will be difficult to economize without significant and perhaps continued subsidization. Perhaps new breakthroughs, more ideal rock, and better fracture stimulation with higher surface areas stimulated will contribute to future improvements.

 

References:

Thermoelastic fracturing and buoyancy-driven convection – Surprising sources of longevity for EGS circulation. Mark McClure. ArXiv. July 24, 2023. 2308.02761.pdf (arxiv.org)

Commercial-Scale Demonstration of a First-of-a-Kind Enhanced Geothermal System. Jack Norbeck and Timothy Latimer. July 2023. Commercial-Scale Demonstration of a First-of-a-Kind Enhanced Geothermal System (researchgate.net)

A New Type of Geothermal Power Plant Just Made the Internet a Little Greener. Gregory Barber. Wired. November 28, 2023. A New Type of Geothermal Power Plant Just Made the Internet a Little Greener | WIRED

Case Study: Completion and Well Placement Optimization Using Distributed Fiber Optic Sensing in Next-Generation Geothermal Projects. Aleksei Titov; Jack Norbeck; Sireesh Dadi; Katharine Voller; Mark Woitt; Steven Fercho; Emma McConville; Camden Lang; Saurabh Agarwal; Christian Gradl; Timothy Latimer. Paper presented at the SPE/AAPG/SEG Unconventional Resources Technology Conference, Denver, Colorado, USA, June 2023. Paper Number: URTEC-3852680-MS. Case Study: Completion and Well Placement Optimization Using Distributed Fiber Optic Sensing in Next-Generation Geothermal Projects | SPE/AAPG/SEG Unconventional Resources Technology Conference | OnePetro

The value of in-reservoir energy storage for flexible dispatch of geothermal power. Wilson Ricks, Jack Norbeck, Jesse Jenkins. Applied Energy. Volume 313, 1 May 2022, 118807. The value of in-reservoir energy storage for flexible dispatch of geothermal power - ScienceDirect

A Review of Drilling, Completion, and Stimulation of a Horizontal Geothermal Well System in North-Central Nevada. Jack Norbeck, Timothy Latimer, Christian Gradl, Saurabh Agarwal, Sireesh Dadi, Eric Eddy, Steven Fercho, Camden Lang, Emma McConville, Aleksei Titov, Katharine Voller, and Mark Woitt. PROCEEDINGS, 48th Workshop on Geothermal Reservoir Engineering. Stanford University, Stanford, California, February 6-8, 2023. A Review of Drilling, Completion, and Stimulation of a Horizontal Geothermal Well System in North-Central Nevada (stanford.edu)

A first-of-its-kind geothermal project is now operational. Michael Terrell. Google. November 28, 2023. Google and Fervo launch first-of-its-kind geothermal project (blog.google)

New Google geothermal electricity project could be a milestone for clean energy. Jennifer McDermott. AP News. November 28, 2023. New Google geothermal electricity project could be a milestone for clean energy | AP News

Fervo Energy Breaks Ground on the World’s Largest Next-gen Geothermal Project. Fervo Energy. September 25, 2023. Fervo Energy Breaks Ground on the World’s Largest Next-gen Geothermal Project - Fervo Energy

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