Monday, August 25, 2025

Mining Critical Minerals from Other Minerals Mine Tailings: The Source Could Be Huge, But Better Processing Tech is Required


     A new study led by Elizabeth Holley, a professor of mining engineering at the Colorado School of Mines, noted that:

Ninety percent recovery of by-products from existing domestic metal mining operations could meet nearly all US critical mineral needs; one percent recovery would substantially reduce import reliance for most elements evaluated.”




     The researchers looked at 70 critical minerals and 54 active mines. Both Biden and Trump have been pushing for more domestic critical minerals production. We know that we can extract rare earth elements (REEs) and other critical minerals from coal mine waste and wastewater. Holley noted that their paper introduces a strategy for developing critical minerals from mineral mining waste as byproducts. She noted some low-hanging fruit:

“…the Red Dog mine in Alaska appears to have the largest germanium potential in the country, while nickel could be found at the Stillwater and East Boulder mines in Montana.”




     The U.S. government continues to strongly support domestic critical minerals production and processing, especially to reduce our reliance on foreign sources, mainly China. The government just took a $400 million stake in an REE mine. At the same time, the current government also cut funding for the USGS and the DOE’s Science Office.

     According to Phys.org:

To conduct the analysis, Holley and her team built a database of annual production from federally permitted metal mines in the U.S. They used a statistical resampling technique to pair these data with the geochemical concentrations of critical minerals in ores, recently compiled by the U.S. Geological Survey, Geoscience Australia and the Geologic Survey of Canada.”

Using this approach, Holley's team was able to estimate the quantities of critical minerals being mined and processed every year at U.S. metal mines but not being recovered. Instead, these valuable minerals are ending up as discarded tailings that must be stored and monitored to prevent environmental contamination.”

     Theoretically, these mine waste resources could meet our needs for every critical mineral except platinum and palladium. Importantly, we could meet our needs for germanium and cobalt. Other important minerals that can be obtained include lithium, gallium, and REEs such as neodymium and yttrium. Mine waste from zinc and gold mines could be major sources. Processing the mine tailings for secondary recovery of critical minerals could also reduce the amount of waste currently oxidizing and making acidic water that leaches more metals and makes the water toxic and dangerous to wildlife.

     Holley also noted that there is a need for policies and incentives to increase the amount of processing for waste-derived minerals. While the metals may be there, it may be less economical to extract them, and thus, there is a need for support to get these extraction industries moving. There is also a need to deal with the water requirements for minerals processing, especially in areas of the Western U.S. where water is scarce.

     The DOE recently announced four different funding mechanisms to help develop domestic critical minerals from mine waste, including coal mine waste. These are summarized by Hiolland & Knight below:

The U.S. Department of Energy (DOE) on Aug. 13, 2025, unveiled four major funding initiatives aimed at accelerating the domestic production, processing and recycling of critical minerals and materials. Collectively, these planned Notices of Funding Opportunity (NOFOs) represent nearly $1 billion in potential federal investment to fortify U.S. supply chains, advance energy dominance and reduce reliance on foreign entities of concern (FEOCs).”




     As noted, this effort will continue to need support until processing of tailings for minerals is better developed and more economical. 

   


References:

 

US already has the critical minerals it needs—but they're being thrown away, new analysis shows. Science X staff. Phys.org. August 22, 2025. US already has the critical minerals it needs—but they're being thrown away, new analysis shows

10 million EVs could be powered by lithium hidden in one year of US mine waste. Kaif Shaikh. Interesting Engineering. August 25, 2025. 10 million EVs could be powered by lithium hidden in one year of US mine waste

By-product recovery from US metal mines could reduce import reliance for critical minerals. Elizabeth A. Holley, Karlie M. Hadden, Dorit Hammerling, Rod Eggert, D. Erik Spiller, and Priscilla P. Nelson. Science. August 21, 2025. By-product recovery from US metal mines could reduce import reliance for critical minerals | Science

US mines are literally throwing away critical minerals. Tik Root. Grist. August 21, 2025. US mines are literally throwing away critical minerals | Grist

DOE Announces 4 New Critical Minerals Funding Opportunities. Taite R. McDonald | Elizabeth M. Noll | Katherine G. Hantson | Joseph Greenberg | James Steinbauer | Molly Ross | Katherine D. Speece | Mackenzie A. Zales | Halley I. Townsend. Holland & Knight. August 18, 2025. DOE Announces 4 New Critical Minerals Funding Opportunities | Insights | Holland & Knight

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